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A MESSAGE FROM CHRYSLER GROUP LLC
Chrysler Group LLC welcomes you as a turbocharged
diesel-powered vehicle owner. Your diesel vehicle will
sound, feel, drive and operate differently from a gasoline-
powered vehicle. It is important that you read and
understand this manual.
Almost 100% of the heavy trucks in the United States and
Canada are diesel-powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads.
You may find that some of the starting, operating, and
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will ensure
that you take full advantage of the features of this engine.
NOTE:Some aftermarket products may cause severe
engine/transmission and/or exhaust system damage. Your vehicle’s Powertrain Control Systems can detect
and store information about vehicle modifications that
increase horsepower and torque output such as whether
or not performance-enhancing powertrain components,
commonly referred to as downloaders, power boxes, or
performance chips have been used.
This information cannot be erased and will stay in the
system’s memory even if the modification is removed. This
information can be retrieved by Chrysler Group LLC, and
service and repair facilities, when servicing your vehicle.
This information may be used to determine if repair will be
covered by New Vehicle Limited Warranty.
There is a probability that the use of a “performance chip”
will prohibit the engine from starting. In this instance, the
vehicle will need to be serviced by a authorized dealer in
order to return the vehicle to it’s factory settings.
4 INTRODUCTION
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WARNING!
•Do not start or run an engine in a closed garage or
confined area. Exhaust gas contains Carbon Mon-
oxide (CO) which is odorless and colorless. Carbon
Monoxide is poisonous and can cause serious in-
jury or death when inhaled.
• Keep Remote Keyless Entry (RKE) transmitters
away from children. Operation of the Remote Start
System, windows, door locks or other controls
could cause serious injury or death.
ENGINE BREAK-IN RECOMMENDATIONS
The diesel engine does not require a break-in period due
to its construction. Normal operation is allowed, provid-
ing the following recommendations are followed:
• Warm up the engine before placing it under load.
•
Do not operate the engine at idle for prolonged periods.
• Use the appropriate transmission gear to prevent
engine lugging.
•
Observe vehicle oil pressure and temperature indicators.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carry-
ing or towing significant weight.
NOTE: Light duty operation such as light trailer towing
or no load operation will extend the time before the
engine is at full efficiency. Reduced fuel economy and
power may be seen at this time.
The engine oil installed in the engine at the factory is a
high-quality energy conserving type lubricant. Oil changes
should be consistent with anticipated climate conditions
under which vehicle operations will occur. The recom-
mended viscosity and quality grades are shown under
“Fluids, Lubricants and Genuine Parts”, under “Maintain-
ing Your Vehicle” in this manual. NON-DETERGENT OR
STRAIGHT MINERAL OILS MUST NEVER BE USED.
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 7
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4. High Beam IndicatorIndicates that headlights are on high beam.
5. Front Fog Light Indicator — If Equipped This indicator will illuminate when the front fog
lights are on.
6. Selectable EVIC Information
This area of the cluster will display selectable information
(such as compass, outside temperature etc.). For further
information, refer to “Electronic Vehicle Information Cen-
ter (EVIC) — If Equipped” in your Owner Manual on the
DVD.
7. Turn Signal Indicator
The arrows will flash with the exterior turn sig-
nals when the turn signal lever is operated. A tone
will chime, and an EVIC message will appear if either
turn signal is left on for more than 1 mile (1.6 km). NOTE:
If either indicator flashes at a rapid rate, check
for a defective outside light bulb.
8. Speedometer
Indicates vehicle speed.
9. Selectable EVIC Information
This area of the cluster will display selectable informa-
tion (such as compass, outside temperature etc.). For
further information, refer to “Electronic Vehicle Informa-
tion Center (EVIC) — If Equipped” in your Owner
Manual on the DVD.
10. Malfunction Indicator Light (MIL)
The Malfunction Indicator Light (MIL) is part of
an Onboard Diagnostic System called OBD II that
monitors engine and automatic transmission con-
trol systems. The light will illuminate when the key is in
12 UNDERSTANDING YOUR INSTRUMENT PANEL
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The Shift Lever Indicator is self-contained within the
EVIC display. It displays the gear position of the auto-
matic transmission.
NOTE:•You must apply the brakes before shifting from
PARK.
• The highest available transmission gear is displayed
in the lower right corner of the Electronic Vehicle
Information Center (EVIC) whenever the Electronic
Range Select (ERS) feature is active. Use the +/-
selector on the shift lever to activate ERS. Refer to
“Automatic Transmission” in “Starting And Operat-
ing” for further information.
When the appropriate conditions exist, this display
shows the Electronic Vehicle Information Center (EVIC)
messages. Refer to “Electronic Vehicle Information Cen-
ter” in your Owner Manual. 17. Selectable EVIC Menu
This area of the cluster will display the EVIC selectable
menu. For further information, refer to “Electronic Ve-
hicle Information Center (EVIC) — If Equipped” in your
Owner Manual.
18. Air Bag Warning Light
This light will turn on for four to eight seconds
as a bulb check when the ignition switch is first
turned to the ON/RUN position. If the light
is either not on during starting, stays on, or
turns on while driving, have an authorized dealer service
the air bag system immediately. Refer to “Occupant
Restraints” in “Things To Know Before Starting Your
Vehicle” in your Owner Manual on the DVD for further
information.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 19
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Towing Tips
Before setting out on a trip, practice turning, stopping
and backing the trailer up in an area away from heavy
traffic.
Automatic Transmission
The DRIVE range can be selected when towing. The
transmission controls include a strategy to avoid frequent
shifting when towing. However, if frequent shifting does
occur while in DRIVE, you can use the Paddle Shift
switches to manually select a lower gear.
NOTE:Using a lower gear while operating the vehicle
under heavy loading conditions, will improve perfor-
mance and extend transmission life by reducing exces-
sive shifting and heat buildup. This action will also
provide better engine braking.
Seven-Pin Connector
1 — Battery 5 — Ground
2 — Backup Lamps 6 — Left Stop/Turn
3 — Right Stop/Turn 7 — Running Lamps
4 — Electric Brakes 60 STARTING AND OPERATING
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Service Engine Soon (Malfunction Indicator).....12
Tire Pressure Monitoring (TPMS) .............16
Maintenance Procedures .....................73
Maintenance Schedule ..................... .100
Malfunction Indicator Light (Check Engine) .......12
Manual Transmission Lubricant Selection .......................96
New Vehicle Break-In Period ...................7
Odometer ...............................18
Trip..................................18
Oil, Engine ...............................74
Capacity ..............................93
Change Interval .........................75
Dipstick ...............................74
Disposal ..............................76
Filter .................................76 Filter Disposal
..........................76
Materials Added to .......................76
Recommendation ........................74
Viscosity ..............................75
Overheating, Engine ........................14
Power Steering Fluid .......................96
Radiator Cap (Coolant Pressure Cap) ............85
Remote Starting System ......................6
Schedule, Maintenance .....................100
Seat Belts Reminder ..............................11
Security Alarm ............................20
Selection of Coolant (Antifreeze) ...............94
Signals, Turn .............................12
Speedometer .............................12
7
INDEX 113