Do Not Operate The Engine With Failed Parts
All engine failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
•engine misfiring or vibrating severely
• sudden loss of power
• unusual engine noises
• fuel, oil or coolant leaks
• sudden change, outside the normal operating range, in
the engine operating temperature
• excessive smoke
• oil pressure drop
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the heater
cord to a ground-fault interrupter protected 110–115 Volt
AC electrical outlet with a grounded, three-wire exten-
sion cord.
Its use is recommended for environments that routinely
fall below -10°F (-23°C). It should be used when the
vehicle has not been running for long periods of time and
should be plugged in two hours prior to start. Its use is
required for cold starts with temperatures under -20°F
(-28°C).
To ensure reliable starting at these temperatures, use of
an externally powered electric engine block heater (avail-
able from your authorized dealer) is recommended.
4
STARTING AND OPERATING 43
WARNING!
Remember to disconnect the cord before driving.
Damage to the 110–115 Volt electrical cord could
cause electrocution.
NOTE: The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
FUEL REQUIREMENTS
Use good quality diesel fuel from a reputable supplier in
your vehicle. Federal law requires that you must fuel this
vehicle with Ultra Low Sulfur Highway Diesel fuel
(15 ppm Sulfur maximum) and prohibits the use of Low
Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to
avoid damage to the emissions control system.
For most year-round service, No. 2 diesel fuel meeting
ASTM (formerly known as the American Society for
Testing and Materials) specification D-975 Grade S15 will
provide good performance. If the vehicle is exposed to
extreme cold (below 20°F or -7°C), or is required to operate
at colder-than-normal conditions for prolonged periods,
use climatized No. 2 diesel fuel or dilute the No. 2 diesel
fuel with 50% No. 1 diesel fuel. This will provide better
protection from fuel gelling or wax-plugging of the fuel
filters.
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain conditions
and hazardous or explosive when mixed with diesel
fuel.
Diesel fuel is seldom completely free of water. To prevent
fuel system trouble, drain the accumulated water from
the fuel/water separator using the fuel/water separator
drain provided on the fuel filter housing. If you buy good
quality fuel and follow the cold weather advice above,
44 STARTING AND OPERATING
WARNING!
Improper towing can lead to a collision. Follow these
guidelines to make your trailer towing as safe as
possible:
•Make certain that the load is secured in the trailer
and will not shift during travel. When trailering
cargo that is not fully secured, dynamic load shifts
can occur that may be difficult for the driver to
control. You could lose control of your vehicle and
have a collision.
• When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or dam-
age to brakes, axle, engine, transmission, steering,
suspension, chassis structure or tires.
(Continued)
WARNING! (Continued)
•Safety chains must always be used between your
vehicle and trailer. Always connect the chains to
the hook retainers of the vehicle hitch. Cross the
chains under the trailer tongue and allow enough
slack for turning corners.
• Vehicles with trailers should not be parked on a
grade. When parking, apply the parking brake on
the tow vehicle. Put the tow vehicle transmission
in PARK. For four-wheel drive vehicles, make sure
the transfer case is not in NEUTRAL. Always,
block or chockthe trailer wheels.
• GCWR must not be exceeded.
(Continued)
56 STARTING AND OPERATING
CAUTION!
If the “Water In Fuel Indicator Light” remains on, DO
NOT START the engine before you drain water from
the fuel filters to avoid engine damage.
If the “Water In Fuel Indicator Light” comes on and a
single chime are heard while you are driving, or with the
ignition in the ON position, there may be a problem with
your water separator wiring or sensor. See your autho-
rized dealer for service.
Upon proper draining of the water from fuel filter
assembly, the “Water In Fuel Indicator Light” will remain
illuminated for approximately 10 seconds. If the water
was drained while the engine was running, the “Water In
Fuel Indicator Light” may remain on for approximately
three minutes. NOTE:
Care should be taken in disposing of used fluids
from your vehicle. Used fluids, indiscriminately dis-
carded, can present a problem to the environment. Con-
tact an authorized dealer, service station, or government
agency for advice on recycling programs and for where
used fluids and filters can be properly disposed of in
your area.
Drain the fuel/water separator filters when the “Water In
Fuel Indicator Light” is ON. Within 10 minutes of vehicle
shutdown, turn the filter drain valve (located on the
bottom of the filter housing) counterclockwise to drain
fuel/water, then turn the ignition switch to the ON
position, and allow any accumulated water to drain.
Leave the drain valve open until all water and contami-
nants have been removed. When clean fuel is visible,
close the drain valve by turning it clockwise, and turn the
ignition switch to OFF.
5
MAINTAINING YOUR VEHICLE 79
3. Open the water drain valve, and let any accumulatedwater drain.
4. Close the water drain valve.
5. Remove using a socket. Rotate counterclockwise for removal. Remove used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of according to your local regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean engine oil.
9. Repeat steps 5 through 8 to service second filter in fuel filter assembly.
NOTE: WIF (Water In Fuel) sensor is re-usable. Service
kit comes with new o-ring for filter canister and WIF
sensor.Priming If The Engine Has Run Out Of Fuel
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
1. Add a substantial amount of fuel to the tank, approxi- mately 2 to 5 gal (8L to 19L).
2. Press ignition switch twice without your foot on brake to put vehicle in Run position. This will activate the in
tank fuel pump for approximately 30 seconds. Repeat
this process twice.
3. Start the engine using the “Normal Starting” proce- dure. Refer to “Starting Procedures” in “Starting and
Operating” for further information.
5
MAINTAINING YOUR VEHICLE 81
Adding Engine Coolant (Antifreeze).............87
Adding Fuel ..............................63
Airbag Light .............................19
Air Cleaner, Engine (Engine Air Cleaner Filter) .....77
Antifreeze (Engine Coolant) ...................86
Capacities .............................93
Disposal ..............................89
Anti-Lock Warning Light .....................11
Automatic Transmission Fluid Type .............................96
Axle Fluid ...............................96
Battery .................................84
Brake Fluid ..............................96
Brake System .............................91
Fluid Check ............................91
Master Cylinder .........................91
Warning Light ..........................15 Capacities, Antifreeze (Engine Coolant)
...........93
Capacities, Fluid ...........................93
Caps, Filler Oil (Engine) ............................75
Radiator (Coolant Pressure) .................88
Charge Air Cooler .........................90
Coolant Pressure Cap (Radiator Cap) ............88
Cooling System ...........................84
Adding Coolant (Antifreeze) ................87
Coolant Capacity ........................93
Coolant Level ...........................85
Disposal of Used Coolant ..................89
Drain, Flush, and Refill ....................85
Points to Remember ......................89
Pressure Cap ...........................88
Radiator Cap ...........................88
Selection of Coolant (Antifreeze) .............86
110 INDEX
Diesel Fuel...............................44
Diesel Fuel Requirements ....................44
Bulk Storage of .........................66
Diesel Fuel System, Re-Priming ................81
Disposal Antifreeze (Engine Coolant) .................89
Draining Fuel/Water Separator Filter ............78
Electronic Vehicle Information Center (EVIC) ......18
Engine ..................................72
Air Cleaner ............................77
Block Heater ...........................36
Break-In Recommendations ..................7
Compartment ...........................72
Coolant (Antifreeze) ......................94
Identification ...........................72
Idling ................................40 Oil ..................................74
Oil Filler Cap
...........................75
Temperature Gauge ......................14
Filters Air Cleaner ............................77
Engine Fuel ............................78
Engine Oil .............................76
Engine Oil Disposal ......................76
Flashers Turn Signal ............................12
Fluid, Brake ..............................96
Fluid Capacities ...........................93
Fluid Level Checks Brake ................................91
Fluids, Lubricants and Genuine Parts ............94
Fog Lights ...............................12
7
INDEX 111
Fuel...................................44
Adding ...............................63
Diesel ................................44
Filter .................................78
Gauge ................................16
Requirements ...........................44
Specifications ...........................45
Tank Capacity ..........................93
Fueling .................................63
Gauges Coolant Temperature .....................14
Fuel .................................16
Speedometer ...........................12
Tachometer ............................11
Voltmeter ..............................39
Gross Axle Weight Rating ....................50
Gross Vehicle Weight Rating ..................49High Beam Indicator
........................12
Hitches Trailer Towing ..........................52
Information Center, Vehicle ...................21
Instrument Cluster .........................10
Intervention Regeneration Strategy ..............26
Lights Airbag ................................19
Anti-Lock .............................11
Brake Warning ..........................15
Fog ..................................12
High Beam Indicator ......................12
Malfunction Indicator (Check Engine) ..........12
Seat Belt Reminder .......................11
Security Alarm ..........................20
112 INDEX