When arriving to an incident involving an INFINITI QX60 HYBRID, the vehicle should be approached with
caution and inspected for the level of damage. In addition to overall vehicle condition (location and severity
of body damage, air bag deployment, etc.) , the high-voltage system should be assessed specifically. The
locations of the high-voltage component parts are illustrated in this FRG. Refer to
2-2 High Voltage-Related
and 12V-Related Component Locations and Descriptions (FRG–12)
. Appropriate personal protective
equipment (PPE) must always be worn when approaching a vehicle of unknown condition, as described in
this FRG.
Situation 1) High voltage system intact, occupants can be accessed without extrication tools
The HV system can be shut down by following the procedure in this guide, while wearing appropriate PPE.
After HV system shut down, occupant assistance can begin immediately, and no wait period is necessary.
Situation 2) High voltage system intact, occupants cannot be accessed without extrication tools
The HV system can be shut down by following the procedure in this guide, while wearing appropriate PPE.
After HV system shut down, absolute care must be taken never to cut through or damage any HV system
wiring, battery or components within approximately ten (10) minutes of HV system shut down ,
but occupant assistance operations using extrication equipment can begin immediately. The locations of the
HV components are illustrated in this guide.
Situation 3) High-voltage (HV) system damaged
If there is any evidence that the HV system has been compromised (such as arcing/sparking, orange wiring
harnesses cut or damaged, HV component casings damaged, etc.) , the responder may still be at risk of
high voltage exposure. The vehicle must be approached with extreme caution prior to initiating any system
shut down procedures or rendering assistance to occupants. Appropriate PPE must always be worn as
described in this guide, and the approximate ten (10) minute wait time must be observed after HV
system shut down in order to ensure the system is de-energized.
In rare situations where vehicle damage is very severe, HV system shut down procedures as described in
this guide may not work. In these instances extreme caution and appropriate risk management must be
followed to prevent shock or electrocution to the responder or occupant.
3-3.1 High Voltage System Shut-Down Procedure
Any of the following procedures can shut down the high voltage system. The first response operation should
only begin after shutting down the high voltage system. If the vehicle is heavily damaged, for example the
Li-ion battery is deformed, broken or cracked, appropriate PPE must always be used and the Li-ion battery
and high voltage components must not be touched. PPE must always be worn when touching or working on
high voltage components. FRG–20
•Failure to properly shut down the high voltage system before the Emergency
Response Procedures are performed will result in serious injury or death from
electrical shock. To prevent serious injury or death, NEVER touch high voltage
harnesses or components without always wearing appropriate Personal Protective
Equipment (PPE) . PPE must always be worn when touching or working on high
voltage components.
•
When contact with high voltage components or high voltage harnesses is
unavoidable, or when there is risk of such contact, you must always wear appropriate
PPE. PPE must always be worn when touching or working on high voltagecomponents.
•The vehicle contains parts that contain powerful magnets. If a person who is wearing a
pacemaker or other medical device is close to these parts, the medical device may be
affected by the magnets. Such persons must not perform work on the vehicle.
• Be sure to verify that the READY
indicator is off (if possible) , and the high voltage
system is stopped.
• After the high voltage system is shut down, please wait approximately ten (10) minutes for complete discharge of the high voltage capacitor. While waiting, do not operate any
vehicle functions.
NOTE:
The high voltage full discharge takes approximately ten (10) minutes.
• After shutting down the high voltage system and removing the 12V battery negative (-) terminal, wait at least three (3) minutes to discharge the air bag capacitor. Even though the
12V battery negative (-) is disconnected, the Supplemental Restraint System (SRS) air
bag maintains voltage at least three (3) minutes. During this time, there is a possibility of
sudden SRS air bag inflation due to harness short circuit or damage and it may cause
serious injuries.
• The 12V system will remain active even after the 12V battery negative (-) terminal is removed while the high voltage system is active. This is because the charging system will
not shut down and power will be supplied to the 12V system and high voltage systemcontinuously.
Before disconnecting the 12V battery terminal, if necessary, lower the windows, adjust the steering column,
adjust the seats, unlock the doors, open the liftgate, etc. as required. Once the 12V battery is disconnected,
power controls will not operate.
FRG–21
6. Remove traction motor inverter cover (1) .
7. Disconnect negative (-) battery cable and cover it withinsulated tape.
8. Wait approximately ten (10) minutes for complete discharge of the high voltage capacitor
after the battery cable has been disconnected.
9. Perform the first response action.
1
2
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1
AAYIA0273ZZ
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FRG–24
5. Remove traction motor inverter cover (1) .
6. Disconnect negative (-) battery cable and cover it withinsulated tape.
7. Wait approximately ten (10) minutes for complete
discharge of the high voltage capacitor after the fuse
panel and battery cable have been disconnected.
8. Perform the first response action.
1
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FRG–26
Alternate Procedure 2 (Remove Service Plug)
•Do not remove the service plug without always wearing appropriate Personal
Protective Equipment (PPE) to help protect the responder from serious injury or death
by electrical shock.
•
Immediately cover the service plug socket with insulated tape. The Li-ion battery
retains high voltage power even when the service plug is removed. To avoid electric
shock, NEVER touch the terminals inside the socket.
To avoid unintended reinstallation and risk of electrical shock and severe personal injury
or death, the rescuer should carry the service plug on his/her person while work is in progress.
NOTE: Before disconnecting the 12V battery terminal, if necessary, lower the windows, adjust the
steering column, adjust the seats, unlock the doors, etc. Once 12V battery is disconnected,
power controls will not operate.
1. If possible, check the READY
indicator status in the instrument cluster. If it is on, the high
voltage system is active.
2. Place the shift selector in the Park (P) position.
3. Push the ignition switch once to turn OFF the high voltage system. Then verify whether the READY indicator
is off.
If the READY indicator does not turn off, continue to the
next steps.
AAYIA0191ZZ
ACC
LOCK
(OFF)
ON
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FRG–27
12. Disconnect negative (-) battery cable and cover it withinsulated tape.
13. Perform the first response action.
3-3.2 Water Submersion
Damage level of submerged vehicle may not be apparent. Handling a submerged
vehicle without appropriate Personal Protective Equipment (PPE) will result in serious
injury or death from electrical shock.
•The ignition switch of the submerged vehicle must be turned OFF first, if possible.
Then the vehicle must be completely out of the water and drained to avoid electrical shock.
•
Always wear appropriate Personal Protective Equipment (PPE) and remove/drain
water before removing the service plug when working on a vehicle after a fire or
submersion to avoid electrical shock.
•
If the vehicle is in the water, to avoid electrical shock NEVER touch the high voltage
components, harnesses or service plug. PPE must always be worn when touching or
working on high voltage components.
AAYIA0274ZZ
FRG–31
3-3.3 Vehicle Fire
• Always utilize full Personal Protective Equipment (PPE) and self-contained breathingapparatus during fire fighting operations. Smoke from a QX60 HYBRID vehicle fire is
similar to smoke from a conventional vehicle fire.
• In the case of extinguishing a fire with water, large amounts of water from a fire hydrant (if possible) must be used. DO NOT extinguish fire with a small amount of water.
In the event of a small fire, a Type ABC fire extinguisher may be used for an electrical fire
caused by wiring harnesses, electrical components, etc. or oil fire.
Fire attack should follow standard fire fighting practices.
If you must walk away from the vehicle, notify an appropriate responder or a rescue person of the fact that
the vehicle is a hybrid vehicle and contains a high voltage system and warn all others.
During overhaul operations (late stage fire suppression process to examine for remaining sources of heat) ,
make sure the battery is fully cooled to avoid fire re-ignition. The battery could reignite if it is placed near fire.
To avoid possible electrical shock and serious personal injury, do not breach the Li-ion battery case.
3-3.4 Cutting the Vehicle Body
•Do not cut into high voltage related areas to avoid severe personal injury or death.
•
Do not cut into the Li-ion battery to avoid severe personal injury or death.
•
When removing parts, NEVER touch the high voltage parts or the insides of the
exposed orange-colored high voltage cables to avoid severe personal injury or death.
Personal Protective Equipment (PPE) must always be worn when touching or
working on high voltage components.
Do not cut air bag parts to avoid unintended deployment of the air bags and the risk of
severe personal injury or death.
If at least approximately ten (10) minutes have passed since the rescuer shut down the high voltage
system [refer to
3-3.1 High Voltage System Shut-Down Procedure (FRG–20)], then the rescuer can cut the
vehicle except for the Li-ion battery.
If the rescuer cannot wait approximately ten (10) minutes or shut down the high voltage
system, absolute care must be taken to avoid cutting HV parts and appropriate Personal
Protective Equipment (PPE) must always be worn. DO NOT cut the Li-ion battery due to
possible electrocution risk and electrolyte solution leakage. FRG–32
3-3.5 Li-ion Battery Damage and Fluid Leaks
The Li-ion battery contains electrolyte solution. To avoid exposure to electrolyte solution
and serious personal injury, always wear appropriate solvent resistant Personal Protective
Equipment (PPE) and read the following precautions:
• Electrolyte solution is a skin irritant.
• Electrolyte solution is an eye irritant – If contact with eyes, rinse with plenty of water andsee a doctor immediately.
• If electrolyte leak occurs, wear appropriate solvent resistant PPE and use a dry cloth to clean up the spilled electrolyte. Be sure to adequately ventilate the area.
• Electrolyte solution is highly flammable
• Electrolyte liquid or fumes that have come into contact with water vapors in the air will create an oxidized substance. This substance may irritate skin and eyes. In these cases,
rinse with plenty of water and see a doctor immediately.
• Electrolyte fumes (when inhaled) can cause respiratory irritation and acute intoxication. Move to fresh air and wash mouth with water. See a doctor immediately.
If electrolyte solution leakage, or damage such as any problem with the Li-ion battery casing are observed,
first responders should attempt to neutralize the battery by applying a large volume of water to the battery
pack while wearing appropriate Personal Protective Equipment (PPE) . The neutralization process helps
stabilize the thermal condition of the battery pack but does not discharge the battery.
Li-ion Battery Electrolyte Solution Characteristics: • Clear in color
• Sweet odor
• Similar viscosity to water
• Since the Li-ion battery is made up of many small sealed battery modules, electrolyte solution
leakage should be minimal.
NOTE:
Other fluids in the vehicle (such as engine oil, washer fluid, brake fluid, coolant, etc.) are
the same as those in a conventional vehicle.
FRG–37