Fuse Specification Chart...........................214
Maintenance
General Information....................................222
Opening and Closing the Hood..............222
Under Hood Overview - 6.2L...................223
Under Hood Overview - 6.8L...................224
Engine Oil Dipstick.......................................225
Engine Oil Check..........................................225
Engine Coolant Check
...............................226
Automatic Transmission Fluid Check...........................................................230
Transfer Case Fluid Check........................233
Brake Fluid Check
........................................233
Power Steering Fluid Check.....................233
Washer Fluid Check....................................234
Fuel Filter
........................................................234
Changing the 12V Battery.........................234
Checking the Wiper Blades
.....................236
Changing the Wiper Blades.....................236
Adjusting the Headlamps.........................237
Removing a Headlamp..............................238
Changing a Bulb..........................................240
Bulb Specification Chart...........................242
Changing the Engine Air Filter................244
Vehicle Care
General Information
...................................246
Cleaning Products
.......................................246
Cleaning the Exterior..................................246
Waxing.............................................................247
Cleaning the Engine
....................................247
Cleaning the Exhaust.................................248
Cleaning the Windows and Wiper Blades..........................................................248
Cleaning the Interior...................................249
Cleaning the Instrument Panel and Instrument Cluster Lens.......................249
Cleaning Leather Seats
.............................250
Repairing Minor Paint Damage................251 Cleaning the Alloy Wheels
........................251
Vehicle Storage
..............................................251
Wheels and Tires
General Information
...................................254
Tire Care
..........................................................256
Using Snow Chains
......................................273
Tire Pressure Monitoring System
...........273
Changing a Road Wheel
............................279
Technical Specifications
..........................290
Capacities and Specific- ations
Engine Specifications
................................292
Motorcraft Parts
...........................................293
Vehicle Identification Number................294
Vehicle Certification Label.......................294
Transmission Code Designation............295
Technical Specifications..........................296
Audio System
General Information
..................................300
Audio unit - Vehicles With: AM/FM.......301
Audio unit - Vehicles With: AM/FM/CD/SYNC...................................302
Audio unit - Vehicles With: Sony AM/FM/CD................................................304
Digital Audio..................................................305
Satellite Radio
..............................................308
Auxiliary Input Jack......................................310
USB Port
............................................................311
Media Hub
........................................................311
SYNC™
General Information
....................................312
Using Voice Recognition............................314
Using SYNC™ With Your Phone.............316
SYNC™ Applications and Services
.......327
Using SYNC™ With Your Media Player...........................................................334
4
Super Duty (TFA) Table of Contents
2. Go to the front of the vehicle and
locate the secondary release lever,
which is located under the front of the
hood, to your right of the center of the
vehicle (driver's side), toward the
headlight.
3. Release the hood latch by pushing the secondary release lever to your left,
toward the center of the vehicle.
4. Raise the hood. 5.
To close the hood, lower the hood and
allow it to drop the last 8 to 11 inches
(20 to 30 centimeters).
Note: Make sure that the hood is closed
properly.
UNDER HOOD OVERVIEW -
6.2L
Note: Refer to the diesel supplement for
diesel engine component locations. Windshield washer fluid reservoir
A.
Engine oil dipstick
B.
Automatic transmission fluid dipstick
C.
Brake fluid reservoir
D.
Engine coolant reservoir
E.
Power distribution box
F.
223
Super Duty (TFA) MaintenanceE163634
ADFEBC
GHIJ
Air filter assembly
G.
Power steering fluid reservoir
H.
Engine oil filler cap
I.
Battery
J.
UNDER HOOD OVERVIEW -
6.8L
Note: Refer to the diesel supplement for
diesel engine component locations. Windshield washer fluid reservoir Engine coolant reservoir
A.
Battery
B.
Automatic transmission fluid dipstick
C.
Engine oil filler cap
D.
Engine oil dipstick
E.
224
Super Duty (TFA) MaintenanceE163635
ABCEHIJFDG
•
the engine coolant temperature gauge
moves fully into the red (hot) area
• the coolant temperature warning light
illuminates
• the service engine soon indicator
illuminates. WARNING
Never remove the coolant reservoir
cap while the engine is running or hot.
1. Pull off the road as soon as safely
possible and place the vehicle in P
(Park).
2. Leave the engine running until the coolant temperature gauge needle
moves away from the H range. After
several minutes, if this does not
happen, follow the remaining steps.
3. Turn the engine off and wait for it to cool before checking the coolant level.
4. If the coolant level is normal, you may restart your engine and continue on.
5. If the coolant is low, add coolant, restart the engine and take your vehicle
to an authorized dealer. See Adding
engine coolant in this chapter for more
information. Refer to fail-safe cooling
for additional information.
AUTOMATIC TRANSMISSION
FLUID CHECK
Have an authorized dealer check and
change the transmission fluid and filter at
the correct service interval. See
Scheduled Maintenance (page 428).
Do not use supplemental transmission
fluid additives, treatments or cleaning
agents. The use of these materials may
affect transmission operation and result
in damage to internal transmission
components. Checking Automatic Transmission
Fluid (If Equipped)
For scheduled intervals of the fluid checks
and changes, See
Scheduled
Maintenance (page 428). Your
transmission does not consume fluid.
However, the fluid level should be checked
if the transmission is not working properly,
i.e., if the transmission slips or shifts slowly
or if you notice some sign of fluid leakage.
Automatic transmission fluid expands
when warmed. To obtain an accurate fluid
check, drive the vehicle until it is at normal
operating temperature (approximately
19 mi (30 km)
). Verify that the
transmission fluid temperature gauge,
located on the instrument cluster, is within
normal range.
1. Drive the vehicle
19 mi (30 km)until it
reaches normal operating temperature.
2. Park the vehicle on a level surface and
engage the parking brake.
3. With the engine running, parking brake
engaged and your foot on the brake
pedal, move the gearshift lever through
all of the gear ranges. Allow sufficient
time for each gear to engage.
4. Latch the gearshift lever in P and leave
the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer to the Under Hood
Overview in this chapter for the
location of the dipstick.
6. Install the dipstick making sure it is fully
seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in the
designated area for normal operating
temperature or ambient temperature.
Low Fluid Level
Type A
230
Super Duty (TFA) Maintenance
Fluid levels above the safe range may
result in transmission failure. An overfill
condition of transmission fluid may cause
shift and engagement concerns, and
possible damage.
High fluid levels can be caused by an
overheating condition.
Adjusting Automatic Transmission
Fluid Levels
Note:
Use of a non-approved automatic
transmission fluid may cause internal
transmission component damage.
Before adding any fluid, make sure the
correct type is used. The type of fluid used
is normally indicated on:
• the dipstick handle.
• See Capacities and Specifications
(page 292).
If necessary, add fluid in
8fl oz (250 ml)
increments through the filler tube until the
level is correct.
Type A Type B
If an overfill occurs, excess fluid should be
removed by a qualified technician.
Note:
An overfill condition of transmission
fluid may cause shift and engagement
concerns, and possible damage.
Do not use supplemental transmission
fluid additives, treatments or cleaning
agents. The use of these materials may
affect transmission operation and result
in damage to internal transmission
components.
232
Super Duty (TFA) MaintenanceE163744 E163745 E163746
Ford part number /
Ford specification
Ford part name or
equivalent
Capacity
Item
—
—
28 gallons
(106L)
Fuel tank (incomplete
vehicle, steel tank,middle location)
—
—
35 gallons (132L)
Fuel tank (pickup with
gasoline engine)
—
—
40 gallons (151L)
Fuel tank (incomplete
vehicle, steel tank, aft axle location)
Motorcraft XL-5
(aerosol) and/or
CRCSL3151ESB /
Multi-Purpose
Grease
(Lithium grease)
—
Hinges, latches, striker
plates and rotors, seat
tracks, fuel filler door hinge and spring ESB-M1C93–B
XL-1 /
Motorcraft Penet-
rating and Lock Lubricant
—
Lock cylinders
—
XG-1-C or XG-1-K /
Motorcraft Premium
Long-Life Grease
—
Transmission / parking
brake linkages and
pivots, brake pedal shift WSD-M1C227-A
XT-10–QLV /
Motorcraft
MERCON™ LV ATF
—
Power steering fluid
Automatic transmis-sion MERCON LV
XL-12 /
Motorcraft Transfer
Case Fluid
2.0 quarts (1.9L)
Transfer case fluid
—
XT-10–QLV /
Motorcraft MERCON LV ATF
17.5 quarts
(16.6L)
Automatic transmission
fluid (5–speed) 5 6 7
Automatic transmis-
sion MERCON LV
16.7 quarts (15.8L)
Automatic transmission
fluid (6–speed) 5 6 8
ZC-32–A (US),
Motorcraft Premium
Windshield Washer Concentrate (US)Premium Quality
Windshield Wash
Fill as required
Windshield washer fluid
CXC-37-(A, B, D, andF) (Canada) /
WSB-M8B16– A2 /—
YN-19 (US), CYN-16- R(Canada) /
Mortorcraft R-134a
Refrigerant
1.81 lb (0.82 kg)
A/C Refrigerant 9
(Gasoline engines) WSH-M17B19-A
297
Super Duty (TFA) Capacities and Specifications
Ford part number /
Ford specification
Ford part name or
equivalent
Capacity
Item
WSH-M1C231-B
3.53 fl oz (104.39
ml)
A/C Refrigerant
Compressor Oil 9
(Diesel engines)
1 Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
Specification EST-M2C118– A for complete refill of limited slip Ford axles. Ford design
rear axles contain a synthetic lubricant that does not require changing unless the axle
has been submerged in water.
2 Add the coolant type originally equipped in your vehicle.
3 Your engine has been designed to use Motorcraft engine oils or equivalent oils that meet
Ford specifications. It is also acceptable to use an engine oil of recommended viscosity
grade that meets API SN requirements and displays the API Certification Mark for gasoline
engines
Note: Do not use API category oils labeled as SN, SM, SL or lower category unless the label
also displays the API certification mark. These oils do not meet the requirements for your
engine and emission system.
4 Do not use supplemental engine oil additives in your engine. They are unnecessary and
could lead to engine damage that is not covered by your Ford warranty.
5 Make sure the correct automatic transmission fluid is used. Transmission fluid
requirements are indicated on the dipstick blade or the dipstick handle. Check the container
to verify the fluid you are adding is of the correct type. Refer to your scheduled maintenance
information to determine the correct service interval.
Note: Automatic transmissions that require MERCON LV should only use MERCON LV fluid.
Use of any fluid other than the recommended fluid may cause transmission damage.
6 Indicates only approximate dry-fill capacity. Some applications may vary based on cooler
size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid
level should be set by the indication on the dipstick’ s normal operating range.
7 See Transmission (page 140). See Checking automatic transmission fluid in this chapter
for the correct dipstick type. Fill to the proper capacity according to dipstick Type A.
8 See Transmission (page 140). See Checking automatic transmission fluid in this chapter
for the correct dipstick type. Fill to the proper capacity according to dipstick Type B.
9 WARNING
The A/C refrigerant system contains refrigerant R-134a under high pressure. Opening
the A/C refrigerant system can cause personal injury. A/C refrigerant system is to
be serviced only by qualified personnel.
299
Super Duty (TFA) Capacities and Specifications
Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure**
Exterior lamps and hazard warning system
operation
Windshield for cracks, chips or pits
Fluid levels *
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
** If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
430
Super Duty (TFA) Scheduled Maintenance