(1,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-6014139) -
2014 - CRC - 9/16/13
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-2
Lifting the Vehicle . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-5
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-8
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Engine Air Cleaner/Filter . . . . 10-13
Cooling System (Engine) . . . 10-14
Cooling System (High Voltage Battery) . . . . . . . . . . . 10-15
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-16
Engine Coolant . . . . . . . . . . . . . 10-17 Engine Overheating . . . . . . . . 10-19
Washer Fluid . . . . . . . . . . . . . . . 10-20
Brakes . . . . . . . . . . . . . . . . . . . . . 10-20
Brake Fluid . . . . . . . . . . . . . . . . . 10-21
Battery . . . . . . . . . . . . . . . . . . . . . 10-23
Electric Drive Unit Shift Lock
Control Function Check . . . 10-25
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-25
Wiper Blade Replacement . . . . . . . . . . . . . . 10-26
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-27
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-27
Halogen Bulbs . . . . . . . . . . . . . . 10-27
LED Lighting . . . . . . . . . . . . . . . 10-27
Headlamps . . . . . . . . . . . . . . . . . 10-27
Back-Up Lamps . . . . . . . . . . . . 10-28
License Plate Lamp . . . . . . . . 10-29
Replacement Bulbs . . . . . . . . . 10-30
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-30
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-30 Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-31
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-35
Instrument Panel Fuse Block
(Right Side) . . . . . . . . . . . . . . . 10-36
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-38
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-40
All-Season Tires . . . . . . . . . . . . 10-41
Winter Tires . . . . . . . . . . . . . . . . 10-41
Summer Tires . . . . . . . . . . . . . . 10-42
Tire Sidewall Labeling . . . . . . 10-42
Tire Designations . . . . . . . . . . . 10-43
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-44
Tire Pressure . . . . . . . . . . . . . . . 10-47
Tire Pressure Monitor System . . . . . . . . . . . . . . . . . . . 10-48
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-49
Tire Inspection . . . . . . . . . . . . . . 10-52
Tire Rotation . . . . . . . . . . . . . . . 10-53
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-54
Buying New Tires . . . . . . . . . . . 10-55
(9,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-6014139) -
2014 - CRC - 9/16/13
Vehicle Care 10-9
1. Engine Coolant Surge Tank andPressure Cap. See Engine
Coolant on page 10-17.
2. Engine Air Cleaner/Filter on
page 10-13.
3. Engine Oil Dipstick. See Engine
Oil on page 10-9.
4. High Voltage Battery Coolant Reservoir and Pressure Cap.
See Cooling System (Engine) on
page 10-14 orCooling System
(High Voltage Battery) on
page 10-15 orCooling System
(Power Electronics and Charger
Modules) on page 10-16.
5. Engine Cover.
6. Engine Oil Fill Cap. See Engine
Oil on page 10-9.
7. Power Electronics Coolant Reservoir and Pressure Cap.
See Cooling System (Engine) on
page 10-14 orCooling System
(High Voltage Battery) on
page 10-15 orCooling System
(Power Electronics and Charger
Modules) on page 10-16. 8. Brake Fluid Reservoir. See
“Brake Fluid” underBrakes on
page 10-20.
9. High Voltage Cables (Orange Color).
10. Remote Positive (+) Terminal. SeeJump Starting on
page 10-69.
11. Power Electronics Module.
12. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid on
page 10-20.
13. Remote Negative (−) Terminal. SeeJump Starting on
page 10-69.
14. Engine Compartment Fuse
Block on page 10-31.Engine Oil
To ensure proper engine
performance and long life, careful
attention must be paid to engine oil.
Following these simple, but
important steps will help protect
your investment:
.Always use engine oil approved
to the proper specification and of
the proper viscosity grade. See
“Selecting the Right Engine Oil”
in this section.
.Check the engine oil level
regularly and maintain the
proper oil level. See “Checking
Engine Oil” and“When to Add
Engine Oil” in this section.
.Change the engine oil at the
appropriate time. See Engine Oil
Life System on page 10-12.
.Always dispose of engine oil
properly. See “What to Do with
Used Oil” in this section.
(13,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-6014139) -
2014 - CRC - 9/16/13
Vehicle Care 10-13
If the CHANGE ENGINE OIL SOON
message comes back on when the
vehicle is started, the engine oil life
system has not reset. Repeat the
procedure.
Engine Air Cleaner/Filter
SeeEngine Compartment Overview
on page 10-8 for the location of the
engine air cleaner/filter.
When to Inspect the Engine Air
Filter
Inspect the air filter at the scheduled
maintenance intervals and replace it
at the first oil change after each
80 000 km (50,000 mi) interval. See
Maintenance Schedule on
page 11-2 for more information.
If driving in dusty/dirty conditions,
inspect the air filter at each engine
oil change.
How to Inspect the Engine Air
Filter
To inspect the air filter, remove it
from the engine air cleaner/filter
assembly and lightly shake to release loose dust and dirt. If the air
filter remains covered with dirt, a
new air filter is required.
1. Retaining Clips
2. Air Duct Clamp
3. Electrical Connector
To inspect or replace the air filter:
1. Open the hood. See
Hood on
page 10-7. 2. Locate the engine air cleaner/
filter assembly on the passenger
side of the engine compartment.
See Engine Compartment
Overview on page 10-8.
3. Disconnect the air duct by loosening the air duct clamp (2).
4. Disconnect the electrical connector (3).
5. Lift the retaining clips (1) from the engine air cleaner/filter
assembly.
6. Turn and tilt the air cleaner cover slightly upward and slide it out.
Remove the air filter.
How to Reinstall the Engine
Air Filter
1. Install the air filter into theengine air cleaner/filter
assembly. The outer air filter
seal must be fitted properly in
the engine air cleaner/filter
assembly.
(14,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-6014139) -
2014 - CRC - 9/16/13
10-14 Vehicle Care
2. Replace the air cleaner cover bylowering it to meet the bottom of
the engine air cleaner/filter
assembly. Place the retaining
clips (1) on the engine air
cleaner/filter assembly and
secure. The rear tabs must be
secured into the lower portion of
the air cleaner.
3. Reconnect the air duct and tighten the air duct clamp (2).
4. Reconnect the electrical connector (3).
{Warning
Operating the engine with the air
cleaner/filter off can cause you or
others to be burned. The air
cleaner not only cleans the air; it
helps to stop flames if the engine
backfires. Use caution when
working on the engine and do not
drive with the air cleaner/filter off.
{Caution
If the air cleaner/filter is off, dirt
can easily get into the engine,
which could damage it. Always
have the air cleaner/filter in place
when you are driving.
Cooling System (Engine)
1. Engine Coolant Surge Tank and
Pressure Cap
2. Engine Cooling Fans (Out of View)
{Warning
The electric fans under the hood
can start up even when the
engine is not running and can
cause injury. Keep hands,
clothing, and tools away from any
underhood electric fan.
If the coolant inside the coolant
surge tank is boiling, do not do
anything else until it cools down.
The vehicle should be parked on a
level surface.
The coolant level should be up to
the cold fill line. If it is not, there
might be a leak at the radiator
hoses, heater hoses, radiator, water
pump, or somewhere else in the
cooling system.
(28,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-6014139) -
2014 - CRC - 9/16/13
10-28 Vehicle Care
6. Install the bulb socket by turningit clockwise.
7. Install the cover in the back of the headlamp assembly by
turning it clockwise.
Passenger Side Headlamps
To replace the high/low‐beam
headlamp:
1. Open the hood. See Hood on
page 10-7.
2. Remove the air cleaner cover. See Engine Air Cleaner/Filter on
page 10-13. 3. Remove the air cleaner
assembly by pulling up to
release the rear two retention
posts from the securing
grommets. Then pull it forward to
remove the remaining retention
post from the securing grommet.
4. Remove the cover from the back
of the headlamp assembly by
turning it counterclockwise.
5. Remove the bulb from the headlamp assembly by turning it
counterclockwise.
6. Disconnect the bulb from the wiring harness connector.
7. Install the new bulb in the headlamp assembly by turning it
clockwise. 8. Reconnect the wiring harness
connector.
9. Install the cover on the back of the headlamp assembly by
turning it clockwise.
10. Install the air cleaner assembly by lowering the three retention
posts into the grommets.
11. Install the engine air cleaner/ filter assembly cover. See
Engine Air Cleaner/Filter on
page 10-13.Back-Up Lamps
The back-up lamp is in the rear
fascia.
(3,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-6014139) -
2014 - CRC - 9/16/13
Service and Maintenance 11-3
.Engine, power electronics, and
high voltage battery pack
coolant level checks. See
Cooling System (Engine) on
page 10-14orCooling System
(High Voltage Battery) on
page 10-15 orCooling System
(Power Electronics and Charger
Modules) on page 10-16.
Engine Oil Change
Every 24 months or when the
CHANGE ENGINE OIL SOON
message displays, change the
engine oil and filter as soon as
possible, within the next 1 000 km/
600 mi. The engine oil and filter
must be changed at least once
every 24 months. After each oil and
filter change, the oil life system must
be reset. See Engine Oil Life
System on page 10-12. More
frequent changes may be required
when the vehicle is exposed to a
corrosive environment, such as areas of high humidity, along an
ocean coast, and/or areas that
apply road salt during winter.
Your trained dealer technician can
perform this work. If the engine oil
life system is reset accidentally,
service the vehicle within 5 000 km/
3,000 mi since the last service.
Reset the oil life system when the
oil is changed.Tire Rotation and Required
Services Every 12 000 km/
7,500 mi
Rotate the tires, if recommended for
the vehicle, and perform the
following services. See
Tire
Rotation on page 10-53.
.Check engine oil level and oil
life percentage. If needed,
change engine oil and filter, and
reset oil life system. See Engine
Oil on page 10-9 andEngine Oil
Life System on page 10-12.
.Check engine coolant level. See
Engine Coolant on page 10-17.
.Check windshield washer fluid
level. See Washer Fluid on
page 10-20.
.Visually inspect windshield wiper
blades for wear, cracking,
or contamination. See Exterior
Care on page 10-80. Replace
worn or damaged wiper blades.
See Wiper Blade Replacement
on page 10-26.
.Check tire inflation pressures.
See Tire Pressure on
page 10-47.
.Inspect tire wear. See Tire
Inspection on page 10-52.
.Visually check for fluid leaks.
.Inspect engine air cleaner filter.
See Engine Air Cleaner/Filter on
page 10-13.
(5,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-6014139) -
2014 - CRC - 9/16/13
Service and Maintenance 11-5
Maintenance Schedule
Additional Required
Services - Normal12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi
60 000 km/37,500 mi
72 000 km/45,000 mi
84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi
120 000 km/75,000 mi
132 000 km/82,500 mi
144 000 km/90,000 mi
156 000 km/97,500 mi
168 000 km/105,000 mi 180 000 km/112,500 mi
192 000 km/120,000 mi
204 000 km/127,500 mi
216 000 km/135,000 mi
228 000 km/142,500 mi
240 000 km/150,000 mi
Rotate tires and perform Required Services.
Check engine oil level and oil life percentage.
Change engine oil and filter, if needed.@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Inspect evaporative control system. (1)@ @@
Replace engine air cleaner filter. (2)@@@
Replace spark plugs. Inspect spark plug wires.@
Change electric drive unit fluid. Change filter if
serviceable.@
Drain and fill engine, power electronics, and high
voltage battery cooling systems. (3)@
Visually inspect accessory drive belts. (4)@
Replace brake fluid. (5)@
Footnotes—Maintenance
Schedule Additional Required
Services - Normal
(1) Check all fuel and vapor lines
and hoses for proper hook-up,
routing, and condition.
(2) Or every four years, whichever
comes first. (3)
Or every five years, whichever
comes first. See Cooling System
(Engine) on page 10-14 orCooling
System (High Voltage Battery) on
page 10-15 orCooling System
(Power Electronics and Charger
Modules) on page 10-16. (4)
Or every 10 years, whichever
comes first. Inspect for fraying,
excessive cracking, or damage;
replace, if needed.
(5) Or every 10 years, whichever
comes first.
(6,1)Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S./Canada-6014139) -
2014 - CRC - 9/16/13
11-6 Service and Maintenance
Maintenance Schedule
Additional Required
Services - Severe12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi
60 000 km/37,500 mi
72 000 km/45,000 mi
84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi
120 000 km/75,000 mi
132 000 km/82,500 mi
144 000 km/90,000 mi
156 000 km/97,500 mi
168 000 km/105,000 mi 180 000 km/112,500 mi
192 000 km/120,000 mi
204 000 km/127,500 mi
216 000 km/135,000 mi
228 000 km/142,500 mi
240 000 km/150,000 mi
Rotate tires and perform Required Services.
Check engine oil level and oil life percentage.
Change engine oil and filter, if needed.@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Inspect evaporative control system. (1)@ @@
Replace engine air cleaner filter. (2)@@@
Change electric drive unit fluid. Change filter if
serviceable.@@@
Replace spark plugs. Inspect spark plug wires.@
Drain and fill engine, power electronics, and high
voltage battery cooling systems. (3)@
Visually inspect accessory drive belts. (4)@
Replace brake fluid. (5)@
Footnotes—Maintenance
Schedule Additional Required
Services - Severe
(1) Check all fuel and vapor lines
and hoses for proper hook-up,
routing, and condition.
(2) Or every four years, whichever
comes first. (3)
Or every five years, whichever
comes first. See Cooling System
(Engine) on page 10-14 orCooling
System (High Voltage Battery) on
page 10-15 orCooling System
(Power Electronics and Charger
Modules) on page 10-16. (4)
Or every 10 years, whichever
comes first. Inspect for fraying,
excessive cracking, or damage;
replace, if needed.
(5) Or every 10 years, whichever
comes first.