2013 YAMAHA YZF-R6 engine

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
EAU3899C
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles.
4. Remove the engine oil dipstick and wipe it clean, insert it back into the
hole (without screwing it in), and
then remove it again to check the
oil level.TIPThe engine oil should be between the
minimum and maximum level marks.
5. If the engine oil is at or below theminimum level mark, remove the
engine oil filler cap, and then add
sufficient oil of the recommended
type to raise it to the correct level. 6. Insert and tighten the engine oil
dipstick, and then install and tight-
en the oil filler cap.
To change the engine oil (with or
without oil filter cartridge replace-
ment) 1. Place the vehicle on a level sur- face.
2. Remove cowling A. (See page 6-8.)
3. Start the engine, warm it up for several minutes, and then turn it
off.
4. Place an oil pan under the engine to collect the used oil.
5. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.1. Engine oil dipstick
2. Maximum level mark
3. Minimum level mark
1. Engine oil filler cap
U1JSE1E0.book Page 13 Wednesday, June 6, 2012 10:05 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
TIPSkip steps 6–12 if the oil filter cartridge
is not being replaced.6. Remove the shift arm bolt, andthen pull the shift arm off the shift
shaft.
7. Remove the fuel tank breather hose and overflow hose from the
guides. 8. Remove the oil filter cartridge with
an oil filter wrench.
TIPAn oil filter wrench is available at a
Yamaha dealer.9. Apply a thin coat of clean engineoil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.10. Install the new oil filter cartridge with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.
1. Engine oil drain bolt
2. Gasket
12
1. Bolt
2. Shift arm
3. Oil filter cartridge
4. Guide
5. Fuel tank breather hose and overflow hose
1. Oil filter wrench
1. O-ring
U1JSE1E0.book Page 14 Wednesday, June 6, 2012 10:05 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
611. Install the fuel tank breather hose
and overflow hose into the guides,
then place them in their original
position.
12. Install the shift arm by aligning the match mark on the shift arm with
the match mark on the shift shaft
and installing the shift arm bolt,
then tightening it to the specified
torque. NOTICE: Be sure to align
the match marks to ensure
proper shifting. If the match
marks are not aligned, the shift arm will not move correctly and
you may not be able to shift up
or down.
[ECA15342]
13. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque. 14. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11620
●
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
1. Torque wrenchTightening torque:Oil filter cartridge:17 Nm (1.7 m·kgf, 12 ft·lbf)
1. Bolt
2. Shift shaft
3. Match marks
4. Shift armTightening torque:Shift arm bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Tightening torque: Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended engine oil:See page 8-1.
Oil quantity: Without oil filter cartridge replace-
ment:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter cartridge replacement:
2.60 L (2.75 US qt, 2.29 Imp.qt)
U1JSE1E0.book Page 15 Wednesday, June 6, 2012 10:05 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
●
Make sure that no foreign mate-
rial enters the crankcase.
15. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.NOTICE
ECA10401
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer check
the vehicle.16. Turn the engine off, and thencheck the oil level and correct it if
necessary.
17. Install the cowling.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU39087
To check the coolant level 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion.TIP●
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
●
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the cool-ant reservoir.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below theminimum level mark, remove pan-
el B to access the coolant reser-
voir. (See page 6-8.)
4. Remove the coolant reservoir cap, add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15161]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
U1JSE1E0.book Page 16 Wednesday, June 6, 2012 10:05 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
6If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10472]
5. Install the panel.
EAU39004
To change the coolant
1. Place the vehicle on a level sur- face and let the engine cool if nec-
essary.
2. Remove cowlings B and C. (See page 6-8.)
3. Place a container under the engine to collect the used coolant.
4. Remove the radiator cap. WARNING! Never attempt to re-
move the radiator cap when the
engine is hot.
[EWA10381]
5. Remove the coolant drain bolt andits gasket to drain the cooling sys-
tem. 6. Move the hose clamp in the direc-
tion shown, and then disconnect
the radiator hose to drain the radi-
ator.
7. Remove the coolant reservoir by removing the bolts.
8. Remove the coolant reservoir cap, and then turn the coolant reservoir
upside down to empty it.
1. Coolant reservoir capCoolant reservoir capacity (up to
the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Radiator cap
1. Coolant drain bolt
2. Gasket
3. Radiator hose
4. Hose clamp
1
2
4
3
U1JSE1E0.book Page 17 Wednesday, June 6, 2012 10:05 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
9. After the coolant is completely
drained, thoroughly flush the cool-
ing system with clean tap water.
10. Install the coolant reservoir by in- stalling the bolts.
11. Connect the radiator hose, and then move the hose clamp back to
its original position.
12. Install the coolant drain bolt and its new gasket, and then tighten the
bolt to the specified torque. 13. Pour the recommended coolant
into the reservoir to the maximum
level mark, and then install the
coolant reservoir cap.
14. Pour the recommended coolant into the radiator until it is full.
15. Install the radiator cap, start the engine, let it idle for several min-
utes, and then turn it off.
16. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radia-
tor, and then install the radiator
cap. 17. Start the engine, and then check
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
18. Install the cowlings.
1. Coolant reservoir cap
2. Coolant reservoir
3. BoltTightening torque: Coolant drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
2
1
3
Antifreeze/water mixture ratio: 1:1
Recommended antifreeze: High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator capacity (including all
routes):2.30 L (2.43 US qt, 2.02 Imp.qt)
Coolant reservoir capacity (up to the
maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
U1JSE1E0.book Page 18 Wednesday, June 6, 2012 10:05 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
6
EAU36764
Air filter element The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
EAU44734
Checking the engine idling
speed Check the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
EAU21384
Checking the throttle grip free
play The throttle grip free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.
Engine idling speed: 1250–1350 r/min
1. Throttle grip free play
U1JSE1E0.book Page 19 Wednesday, June 6, 2012 10:05 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
EAU21401
Valve clearance The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU21776
Tires Tires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA10503
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.●
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
●
The tire air pressure must be ad-
justed in accordance with the
riding speed and with the totalweight of rider, passenger, car-
go, and accessories approved
for this model.
WARNING
EWA10511
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.
Tire air pressure (measured on cold
tires):
0–90 kg (0–198 lb): Fr o nt :
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)
90–186 kg (198–410 lb): Fr o nt :250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding:
Fr o nt :250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Maximum load*: 186 kg (410 lb)
* Total weight of rider, passenger, car- go and accessories
U1JSE1E0.book Page 20 Wednesday, June 6, 2012 10:05 AM