2013 YAMAHA YZ85 engine

PERIODIC MAINTENANCE AND ADJUSTMENT
7-27
7
EAU23283
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Place a stand under the engine to raise the front wheel off the
ground. (See page 7-27 for more
information.) WARNING! To
avoid injury, securely support
the vehicle so there is no danger
of it falling over.
[EWA10751]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23291
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
U1SN81E0.book Page 27 Tuesday, June 12, 2012 3:17 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-32
7
EAU41493
Troubleshooting charts Starting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is
enough fuel.
There is
no fuel.
Supply fuel.
Operate the kickstarter.2. Compression
There is compression.
There is
no compression. Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wet
Dry Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Open the throttle halfway and operate
the kickstarter.
Check the compression.
The engine does not start.
Check the compression.
U1SN81E0.book Page 32 Tuesday, June 12, 2012 3:17 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-33
7Engine overheating
WARNING
EWAT1040
●
Do not remove the radiator cap when the engine and
radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
●
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U1SN81E0.book Page 33 Tuesday, June 12, 2012 3:17 PM

MOTORCYCLE CARE AND STORAGE
8-1
8
EAU37833
Matte color caution NOTICE
ECA15192
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle. Using a
brush, harsh chemical products or
cleaning compounds when cleaning
these parts will scratch or damage
their surface. Wax also should not
be applied to any matte colored fin-
ished parts.
EAU41358
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your mo-
torcycle looking good, extend its life
and optimize its performance.
Before cleaning1. Cover the muffler outlet with a plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod- ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
NOTICE
ECA17691
●
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
●
Improper cleaning can damage
plastic parts (such as cowlings,
panels, etc.) and the mufflers.
Use only a soft, clean cloth or
sponge with water to clean plas-
tic. However, if the plastic parts
cannot be thoroughly cleaned
with water, diluted mild deter-
gent with water may be used. Be
U1SN81E0.book Page 1 Tuesday, June 12, 2012 3:17 PM

MOTORCYCLE CARE AND STORAGE
8-2
8sure to rinse off any detergent
residue using plenty of water, as
it is harmful to plastic parts.
●
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
●
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, and switches),
breather hoses and vents.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the sea
Since sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold wa- ter and a mild detergent, after the
engine has cooled down.
NOTICE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10791]
2. Apply a corrosion protection spray on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. 4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11131
Contaminants on the brakes or tires
can cause loss of control.●
Make sure that there is no oil or
wax on the brakes or tires.
●
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
U1SN81E0.book Page 2 Tuesday, June 12, 2012 3:17 PM

MOTORCYCLE CARE AND STORAGE
8-3
8
NOTICE
ECA10800
●
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
●
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIPConsult a Yamaha dealer for advice on
what products to use.
EAU41514
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the motor-
cycle.NOTICE
ECA10810
●
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
●
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:1. Follow all the instructions in the “Care” section of this chapter. 2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the fuel tank and fuel lines, and the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up.
4. Perform the following steps to pro- tect the cylinder, piston rings, etc.
from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
U1SN81E0.book Page 3 Tuesday, June 12, 2012 3:17 PM

SPECIFICATIONS
9-1
9
Dimensions:Overall length:YZ85 1818 mm (71.6 in)
YZ85D 1818 mm (71.6 in)
YZ85LW 1903 mm (74.9 in)
YZ85LWD 1903 mm (74.9 in)
Overall width:
758 mm (29.8 in)
Overall height: YZ85 1161 mm (45.7 in)
YZ85D 1161 mm (45.7 in)
YZ85LW 1205 mm (47.4 in)
YZ85LWD 1205 mm (47.4 in)
Seat height: YZ85 864 mm (34.0 in)
YZ85D 864 mm (34.0 in)
YZ85LW 904 mm (35.6 in)
YZ85LWD 904 mm (35.6 in)
Wheelbase:
YZ85 1255 mm (49.4 in)
YZ85D 1255 mm (49.4 in)
YZ85LW 1286 mm (50.6 in)
YZ85LWD 1286 mm (50.6 in)
Ground clearance: YZ85 351 mm (13.82 in)
YZ85D 351 mm (13.82 in)
YZ85LW 393 mm (15.47 in)
YZ85LWD 393 mm (15.47 in)Weight:Curb weight:
YZ85 71 kg (157 lb)
YZ85D 71 kg (157 lb)
YZ85LW 73 kg (161 lb)
YZ85LWD 73 kg (161 lb)
Engine:Engine type:Liquid cooled 2-stroke
Cylinder arrangement:
Single cylinder
Displacement: 84 cm³
Bore × stroke:
47.5 × 47.8 mm (1.87 × 1.88 in)
Compression ratio:
8.20 : 1
Starting system: Kickstarter
Lubrication system: PremixEngine oil:Type:YAMALUBE 2RTransmission oil:Type:
YAMALUBE 4 (10W-40) or SAE 10W-40
Oil change quantity: 0.50 L (0.53 US qt, 0.44 Imp.qt)Cooling system:Radiator capacity (including all routes):
0.54 L (0.57 US qt, 0.48 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 5.0 L (1.32 US gal, 1.10 Imp.gal)
Carburetor:Type × quantity:
PWK28 x 1Spark plug(s):Manufacturer/model: NGK/BR10EG
Spark plug gap: 0.5–0.6 mm (0.020–0.024 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
3.611 (65/18)
Final drive: Chain
Secondary reduction ratio: YZ85 3.428 (48/14)
YZ85D 3.428 (48/14)
YZ85LW 3.714 (52/14)
YZ85LWD 3.714 (52/14)
Transmission type:
Constant mesh 6-speed
Operation: Left foot operation
Gear ratio: 1st:2.454 (27/11)
2nd: 1.882 (32/17)
3rd:
1.529 (26/17)
4th: 1.294 (22/17)
U1SN81E0.book Page 1 Tuesday, June 12, 2012 3:17 PM

INDEXAAir filter element, cleaning..................... 7-12BBrake and clutch levers, checking and lubricating ..................... 7-24
Brake fluid, changing ............................ 7-22
Brake fluid level, checking .................... 7-20
Brake lever .............................................. 4-2
Brake lever free play, checking ............. 7-19
Brake pedal ............................................. 4-2
Brake pedal, checking and lubricating ..................... 7-25CCables, checking and lubricating .......... 7-24
Carburetor, adjusting ............................ 7-14
Care ........................................................ 8-1
Clutch lever ............................................. 4-1
Clutch lever free play, adjusting ............ 7-18
Coolant.................................................. 7-10DDrive chain, cleaning and lubricating .... 7-23
Drive chain slack ................................... 7-22EEngine break-in ....................................... 6-3
Engine idling speed............................... 7-14
Engine, starting a warm .......................... 6-1
Engine stop button .................................. 4-1FFront and rear brake pads, checking .... 7-20
Front fork, adjusting ................................ 4-7
Front fork, bleeding ................................. 4-9
Front fork, checking .............................. 7-26
Fuel ......................................................... 4-3
Fuel cock................................................. 4-5 Fuel tank breather hose.......................... 4-5
Fuel tank cap .......................................... 4-3
HHandlebar switch .................................... 4-1IIdentification numbers .......................... 10-1KKickstarter............................................... 4-6LLabels, location....................................... 1-1MMatte color, caution ................................ 8-1
Model label ........................................... 10-1PParking ................................................... 6-4
Part locations .......................................... 3-1
Periodic maintenance and
lubrication chart .................................... 7-2RRear suspension, lubricating ................ 7-25SSafety information................................... 2-1
Seat ........................................................ 4-7
Shifting.................................................... 6-2
Shift pedal............................................... 4-1
Shift pedal, checking ............................ 7-19
Shock absorber assembly, adjusting ...... 4-9
Sidestand.............................................. 4-12
Spark plug, checking .............................. 7-8
Specifications ......................................... 9-1
Starter (choke) knob ............................... 4-6
Starting and warming up a cold engine ........................................ 6-1
Steering, checking ................................ 7-27 Storage.................................................... 8-3
Supporting the motorcycle .................... 7-27
Swingarm pivots, lubricating ................. 7-26
TThrottle grip and cable,
checking and lubricating ..................... 7-24
Throttle grip free play, adjusting ............ 7-15
Tires ...................................................... 7-15
Transmission oil ...................................... 7-9
Troubleshooting .................................... 7-31
Troubleshooting charts.......................... 7-32VVehicle identification number ................ 10-1WWheel bearings, checking ..................... 7-27
Wheel (front) ......................................... 7-28
Wheel (rear) .......................................... 7-29
Wheels .................................................. 7-17
U1SN81E0.book Page 1 Tuesday, June 12, 2012 3:17 PM