Page 47 of 154
5-3
5
Brake and clutch levers Make sure that operation is smooth. Lubricate lever pivoting points if 
necessary. 8-44
Chassis fasteners  Make sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and 
switches  Check operation, and correct if necessary. 5-7
ITEM ROUTINE PAGE
U1PD61E0.book  Page 3  Tuesday, February 14, 2012  10:06 AM 
     
        
        Page 51 of 154
5-7
5
Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-
erly tightened.
EBU19850Instruments, lights and switches Check that all instruments, lights and switches are
working properly. Correct if necessary.
Fro nt:
Manufacturer/model:DUNLOP/KT341 Radial
Size: AT21 x 7R10
Ty p e : Tu b e l e s s
Rear: Manufacturer/model:DUNLOP/KT355A Radial
Size: AT20 x 10R9
Ty p e : Tu b e l e s s
U1PD61E0.book  Page 7  Tuesday, February 14, 2012  10:06 AM 
     
        
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8-8
8
EBU23071TIP●Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.●Hydraulic brake service
 Regularly check and, if necessary, correct the brake fluid level.
 Every two years replace the internal components of the brake master cylinders and calipers, andchange the brake fluid.
 Replace the brake hoses every four years and if cracked or damaged.23 *Moving parts and 
cables  Lubricate.
√√√√
24 *Throttle lever  Check operation.
 Check throttle lever free play, and adjust if neces-
sary.
 Lubricate cable and lever housing. √√√√√
25 *Front and rear brake 
switches  Check operation and correct if necessary.
√√√√√
26 *Lights and switches  Check operation and correct if necessary.
 Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE 
JOB INITIAL EVERY
Whichev- er comes  first month136612
km 
(mi) 320 
(200) 1300 
(800) 2500 
(1600) 2500 
(1600) 5000 
(3200)
hours 20 80 160 160 320U1PD61E0.book  Page 8  Tuesday, February 14, 2012  10:06 AM 
     
        
        Page 93 of 154
8-11
8
To remove the spark plug
1. Remove the seat. (See page 4-12.)
2. Remove the bolts and the quick fastener screws shown.
3. Remove the fuel tank cap by turning it coun- terclockwise.  WARNING! Never remove the
fuel tank cap while smoking, or in the vi-
cinity of sparks, open flames, or other
sources of ignition such as pilot lights of
water heaters and clothes dryers. Always
turn off the engine before removing the
fuel tank cap. Do not remove the fuel tank
cap immediately after the engine has been
running, as it is still very hot. Do not spill
gasoline on the engine, exhaust pipe or
muffler.
 [EWB01871]
4. Pull the panel backward, and then remove the panel.
5. Install the fuel tank cap by turning it clockwise.
6. Remove the bolt, and then lift the rear of the fuel tank while sliding the tank slightly rear-
ward.1. Panel
2. Bolt
3. Quick fastener screw
4. Fuel tank cap
2
4 3 1
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8-56
8Front
3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified torques.
EBU25740Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Arrow markTightening torques:Front wheel nut:45 Nm (4.5 m·kgf, 33 ft·lbf)
Rear wheel nut: 45 Nm (4.5 m·kgf, 33 ft·lbf)
U1PD61E0.book  Page 56  Tuesday, February 14, 2012  10:06 AM 
     
        
        Page 151 of 154

INDEX
AAccessories and loading  ................................................ 6-7
Air filter element, cleaning ............................................ 8-24BBattery .......................................................................... 8-48
Brake and clutch levers, checking and lubricating  ....... 8-44
Brake fluid, changing  ................................................... 8-36
Brake fluid level, checking  ........................................... 8-33
Brake lever  ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-36
Brake light switches  ..................................................... 8-38
Brake pads, checking the front and rear  ...................... 8-32
Brake pedal  .................................................................... 4-6
Brake pedal, checking and lubricating  ......................... 8-45
Brake pedal height, checking  ....................................... 8-36
Brakes .......................................................................... 8-32
Brakes, front and rear  .................................................... 5-4CCables, checking and lubricating  ................................. 8-43
Carburetor, adjusting  ................................................... 8-30
Chassis fasteners  .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever  .................................................................... 4-5
Clutch lever free play, adjusting  ................................... 8-39
Coolant .................................................................. 5-4, 8-20
Coolant temperature warning light  ................................. 4-2DDrive chain  ..................................................................... 5-5Drive chain, lubricating  ................................................ 8-43
Drive chain slack .......................................................... 8-41
EEngine break-in .............................................................. 6-5
Engine, cold start  ........................................................... 6-1
Engine idling speed  ..................................................... 8-30
Engine oil  ....................................................................... 5-4
Engine oil and oil filter element  .................................... 8-14
Engine, starting a warm  ................................................. 6-3
Engine stop switch  ......................................................... 4-3FFuel ......................................................................... 4-8, 5-4
Fuel cock  ..................................................................... 4-10
Fuel tank cap  ................................................................. 4-8
Fuse, replacing  ............................................................ 8-50HHandlebar switches  ....................................................... 4-3
Headlight beam, adjusting  ........................................... 8-53
Headlight bulb, replacing  ............................................. 8-51IIdentification numbers .................................................. 11-1
Indicator light and warning light  ..................................... 4-2
Instruments, lights and switches  .................................... 5-7LLabel locations  ............................................................... 1-1
Light switch  .................................................................... 4-3MMain switch  .................................................................... 4-1
U1PD61E0.book  Page 1  Tuesday, February 14, 2012  10:06 AM