EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1Left view ...................................................... 3-1
Right view.................................................... 3-2
Controls and instruments ............................ 3-3
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1 Main switch ................................................ 4-1
Indicator lights and warning lights .............. 4-2
Self-diagnosis device ................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-4
Speed limiter .............................................. 4-5
Clutch lever ................................................ 4-6
Brake lever (YFM7RD/YFM700RD) ............ 4-6
Brake lever (YFM7RSED/YFM700RSED).................... 4-7
Brake pedal ................................................ 4-7
Parking brake lever .................................... 4-8 Shift pedal ...................................................4-9
Reverse knob “REV” ...................................4-9
Fuel tank cap ............................................4-10
Fuel ...........................................................4-10
Seat ..........................................................4-12
Adjusting the front shock absorber
assemblies (YFM7RD/YFM700RD) .........4-13
Adjusting the front shock absorber assemblies
(YFM7RSED/YFM700RSED) ..................4-15
Adjusting the rear shock absorber assembly (YFM7RD/YFM700RD)............4-19
Adjusting the rear shock absorber assembly
(YFM7RSED/YFM700RSED) ..................4-21
PRE-OPERATION CHECKS ..........................5-1 Fuel .............................................................5-4
Engine oil ....................................................5-4
Coolant .......................................................5-4
Front and rear brakes .................................5-4
Throttle lever ...............................................5-5
Drive chain ..................................................5-5
Tires ............................................................5-5U1PE60E0.book Page 1 Friday, March 2, 2012 1:22 PM
1-5
1
**.* kPa
*.** kgf/cm²*.* psi **.* kPa
*.** kgf/cm²
*.* psi
This pictogram shows trailer Hitch Tow
weight limit. (Combined weight of the trailer
and all cargo in the trailer.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
This unit contains high-pressure nitrogen
gas.
Mishandling can cause an explosion. Do not
incinerate, puncture or open.
Use unleaded gasoline only.
Measure the tire pressure when the tires are
cold. Turning the ATV in 4WD-LOCK
(“DIFF.LOCK”) takes more effort.
Operate at a slow speed and allow extra
time and distance for maneuvers to avoid
loss of control.
Adjust the tire pressure.
Improper tire pressure can cause loss of
control.
Loss of control can result in severe injury or
death. This pictogram shows the loading limits
and/or maximum load capacity for this ATV.
Follow all load limits and other loading
guidelines in this manual.
Load may include the driver, passenger,
human protective gear, accessories, goods,
luggage, and all other load related items.
Make sure you do not exceed the load limits.
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
This pictogram shows trailer Hitch Tongue
weight limit. (Weight on the trailer tongue.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
U1PE60E0.book Page 5 Friday, March 2, 2012 1:22 PM
1-9
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WARNING
OPERATING TIRE PRESSURE : Set with tires cold
Recommended
: Front
: 27.5
kPa,
Rear
: 27.5
kPa,
Minimum
: Front
: 24.5
kPa,
Rear
: 24.5
kPa,
Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.LOADINGMaximum weight capacity :
100 kg, (220 lbs).
Includes weight of operator, cargo and accessories.Improper tire pressure or overloading can cause
loss of control.
Loss of control can result in severe injury or
death.
4.0 psi
4.0 psi 3.6 psi
3.6 psi(
( )
() () )
1PE-F816M-00 WARNINGNEVER ride as a
passenger.
Passengers can causea loss of control,resulting in SEVEREINJURY or DEATH.
3C2-F151H-00
YAMAHA
WARNING
Improper ATV use can result in SEVERE
INJURY or DEATH.ALWAYS USE
AN APPROVED HELMET ANDPROTECTIVE GEAR NEVER USE
ON PUBLIC ROADS NEVER CARRY
PASSENGERS NEVER USE
WITH DRUGS
OR ALCOHOLNEVER operate :
ALWAYS :
conditions.
with another vehicle.
balance and steering and increase risk
of losing control.
vehicle overturns on hills and rough
terrain and in turns.
seriously affect handling and control.LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
4XE-F1568-10
YAMAHA
5 4
3
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2-3
2
●Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear and maintain a steady
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.●Always check for obstacles before operating in a
new area.●Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.●Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.●Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may havereduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
●Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.●Always use the size and type of tires specified in
this manual.●Always maintain proper tire pressure as de-
scribed in this manual.●Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.●Do not operate your ATV during darkness un-
less it is equipped with a properly functioning
headlight. Off-road riding is inherently danger-
ous and additionally, off-road trails do not have
streetlights to guide you.●Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in-
form you on basic ATV maintenance. Certain
maintenance can only be carried out by certified
staff.
U1PE60E0.book Page 3 Friday, March 2, 2012 1:22 PM
5-2
5
Front brake Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear , and replace if necessary.
Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. 5-4, 8-30, 8-31, 8-34
Rear brake Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear , and replace if necessary.
Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. 5-4, 8-30, 8-31, 8-34
Clutch Check operation, and correct if necessary.
Lubricate cable if necessary.
Check lever free play, and adjust if necessary. 8-37
Throttle lever Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check lever free play, and adjust if necessary. 5-5, 8-28
Control cables Make sure that operation is smooth. Lubricate if necessary. 8-41
Drive chain Check chain slack, and adjust if necessary.
Check chain condition. Lubricate if necessary. 5-5, 8-38, 8-40
Wheels and tires Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary. 5-5
Shift pedal Make sure that operation is smooth.
Correct if necessary.
8-42
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary. 8-42
ITEM ROUTINE PAGEU1PE60E0.book Page 2 Friday, March 2, 2012 1:22 PM
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5
EBU19761Throttle lever Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19770Drive chain Check the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-38.)EBU19814Tires Check tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage.
Tire pressure
Use the low-pressure tire gauge to check and ad-
just tire pressures when the tires are cold. Tire
pressures must be equal on both sides.
WARNING! Operation of this vehicle with im- proper tire pressure may cause severe injury
or death from loss of control or rollover. Tire
pressure below the minimum specified could also cause the tire to dislodge from the rim un-
der severe riding conditions.
[EWB02541]
Set tire
pressures to the following specifications:
The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect. Recommended tire pressure:
Fron t27.5 kPa (0.275 kgf/cm², 4.0 psi)
Rear 27.5 kPa (0.275 kgf/cm², 4.0 psi)
Minimum tire pressure: Fron t24.5 kPa (0.245 kgf/cm², 3.6 psi)
Rear 24.5 kPa (0.245 kgf/cm², 3.6 psi)
Maximum tire seating pressure: Fron t250 kPa (2.5 kgf/cm², 36 psi)
Rear 250 kPa (2.5 kgf/cm², 36 psi)
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5-6
5Tire wear limit
When the tire groove decreases to 3 mm (0.12 in)
due to wear, replace the tire. Tire information
This ATV is equipped with tubeless tires with
valves.
WARNING
EWB02551Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent.After extensive tests, only the tires listed below
have been approved for this model by Yamaha
Motor Manufacturing Corporation of America.
1. Low-pressure tire gauge
1. Tire wear limit
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5
Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-
erly tightened.
EBU19850Instruments, lights and switches Check that all instruments, lights and switches are
working properly. Correct if necessary.
Fro nt:
Manufacturer/model:MAXXIS/M971Y Bias
Size: AT21 x 7-10
Ty p e : Tu b e l e s s
Rear: Manufacturer/model:MAXXIS/M976Y Bias
Size: AT20 x 10-9
Ty p e : Tu b e l e s s
U1PE60E0.book Page 7 Friday, March 2, 2012 1:22 PM