EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1 Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-3
Clutch lever ................................................ 4-4
Brake lever ................................................. 4-5
Brake pedal ................................................ 4-5
Parking brake lever .................................... 4-6
Shift pedal .................................................. 4-7
Drive select lever ........................................ 4-7
Fuel tank cap .............................................. 4-8 Fuel .............................................................4-8
Fuel cock ..................................................4-10
Starter (choke) ..........................................4-11
Seat ..........................................................4-12
Adjusting the front shock absorber
assemblies ..............................................4-13
Adjusting the rear shock absorber assembly .................................................4-14
PRE-OPERATION CHECKS ..........................5-1 Fuel .............................................................5-3
Engine oil ....................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-3
Drive chain ..................................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1 Starting a cold engine .................................6-1
Starting a warm engine ...............................6-3
Operating the drive select lever and driving in reverse ......................................6-3U1BS63E0.book Page 1 Tuesday, March 13, 2012 11:43 AM
Shifting ....................................................... 6-4
Engine break-in .......................................... 6-6
Parking ....................................................... 6-7
Parking on a slope ..................................... 6-7
Accessories and loading ............................ 6-8
RIDING YOUR ATV ...................................... 7-1 GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-18
CROSSING THROUGH SHALLOW WATER ................................................... 7-19
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1 Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for the emission control system ................ 8-3 General maintenance and lubrication
chart ..........................................................8-5
Checking the spark plug .............................8-9
Engine oil and oil filter element .................8-11
Cleaning the air filter element ...................8-15
Cleaning the spark arrester ......................8-18
Adjusting the carburetor ............................8-20
Adjusting the engine idling speed .............8-21
Adjusting the throttle lever free play .........8-22
Valve clearance ........................................8-22
Brakes .......................................................8-23
Checking the front and rear brake pads ...8-23
Checking the brake fluid level ...................8-24
Changing the brake fluid ...........................8-25
Checking the front brake lever free play ...8-26
Checking the brake pedal height ..............8-26
Adjusting the parking brake free play .......8-26
Brake light switches ..................................8-28
Adjusting the clutch lever free play ...........8-28
Drive chain slack .......................................8-30
Lubricating the drive chain ........................8-32
Checking and lubricating the cables .........8-32
Checking and lubricating the brake and clutch levers ............................................8-33
Checking and lubricating the brake and shift pedals ..............................................8-34
Checking the wheel hub bearings .............8-35
U1BS63E0.book Page 2 Tuesday, March 13, 2012 11:43 AM
3-2
3
EBU17712Controls and instrumentsTIPThe ATV you have purchased may differ slightly
from the figures shown in this manual.1. Clutch lever
2. Parking brake lever
3. Front brake fluid reservoir
4. Brake lever
5. Throttle lever
6. Main switch
7. Handlebar switchesU1BS63E0.book Page 2 Tuesday, March 13, 2012 11:43 AM
4-6
4
EBU18520Parking brake lever Use the parking brake before starting the engine or
parking the ATV, especially on a slope. To apply
the parking brake, move the parking brake lever in
direction (a). To release the parking brake, move
the parking brake lever in direction (b).1. Brake pedal
1. Parking brake lever (locked position)
1. Parking brake lever (unlocked position)
U1BS63E0.book Page 6 Tuesday, March 13, 2012 11:43 AM
4-7
4
WARNING
EWB00220●Always set the parking brake before starting
the engine. The ATV could start moving un-
expectedly if the parking brake is not ap-
plied. This could cause loss of control or a
collision.●Always be sure you have released the park-
ing brake before you begin to ride. The brake
could overheat if you ride the ATV without re-
leasing the parking brake. You could lose
braking performance which could cause an
accident. You could also wear out the brakes
prematurely.EBU18530Shift pedal This ATV is equipped with a constant-mesh 6-
speed transmission. The shift pedal is located on
the left side of the engine and is used in combina-
tion with the clutch when shifting.
EBU18571Drive select lever The drive select lever is used for driving the ATV
either forward or in reverse. See the “Operating the
drive select lever and driving in reverse” section on
page 6-3 for the drive select lever operation.1. Shift pedal
U1BS63E0.book Page 7 Tuesday, March 13, 2012 11:43 AM
6-1
6
EBU19881
OPERATION
EBU19901Read the Owner’s Manual carefully before riding
the ATV. If there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWB00631Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury.EBU20164Starting a cold engine NOTICEECB00150See the “Engine break-in” section on page 6-6
prior to operating the engine for the first time.1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the key to “ON” and the engine stopswitch to “ ”. 4. Shift the transmission into neutral. The neutral
indicator light should come on. If the indicator
light does not come on, have a Yamaha deal-
er check the electrical circuit.
TIPThis model is equipped with an ignition circuit cut-
off system. The engine can be started under the
following conditions.●The transmission is in neutral.●The clutch is disengaged with the shift pedal and
the drive select lever in any position. However, it
is recommended to shift into neutral before start-
ing the engine.5. Use the starter (choke) in reference to the fig-ure:
Position (1):
Cold engine start with ambient temperature
below 5 °C (40 °F).
Position (2):
Cold engine start with ambient temperature
between 0 °C (30 °F) and 30 °C (90 °F).
U1BS63E0.book Page 1 Tuesday, March 13, 2012 11:43 AM
6-5
6
EBU20593To start out and accelerate1. Release the throttle lever, apply the front or rear brake, and then release the parking
brake.
2. Pull the clutch lever to disengage the clutch.
3. Shift into first gear, and then release the brake. NOTICE: Always close the throttle
before shifting gears, otherwise damage to
the engine and drive train may result.
[ECB00201]
4. Open the throttle gradually and at the same time, release the clutch lever slowly.
WARNING! Opening the throttle abruptly
or releasing the clutch lever too quickly
could make the ATV wheelie, which would
increase the chance of an accident, includ-
ing an overturn.
[EWB00731]
5. Once the ATV has attained adequate speed,release the throttle, and at the same time,
quickly pull in the clutch lever.
6. Shift the transmission into second gear. (Make sure not to shift the transmission into
neutral.)
7. Open the throttle part way and gradually re- lease the clutch lever. 8. Follow the same procedure when shifting to
the next higher gear.
EBU20650To decelerate
When slowing down or stopping, release the throt-
tle and apply the brakes smoothly and evenly. As
you slow down, shift to a lower gear. Be sure that
the engine has sufficiently slowed before engaging
a lower gear. Improper use of the brakes or shifting
can cause the tires to lose traction, reducing con-
trol and increasing the possibility of an accident.
WARNING
EWB00710Make sure the engine has sufficiently slowed
before shifting to a lower gear. Engaging a low-
er gear when the engine speed is too high
could make the wheels stop rotating and lose
traction. This could cause loss of control, an
accident and injury. It could also cause engine
or drive train damage.NOTICEECB00180●Even with the transmission in the neutral po-
sition, do not coast for long periods of time
with the engine off, and do not tow the ATV
U1BS63E0.book Page 5 Tuesday, March 13, 2012 11:43 AM
6-7
6
EBU20722Parking When parking the ATV, shift into first gear, stop the
engine, apply the parking brake, and then turn the
fuel cock to “OFF”.EBU20865Parking on a slope
WARNING
EWB00851Avoid parking on hills or other inclines. Park-
ing on a hill or other incline could cause the
ATV to roll out of control, increasing the
chance of an accident. If you must park on an
incline, place the ATV transversely across theincline, shift into first gear, stop the engine, ap-
ply the parking brake, and then block the front
and rear wheels with rocks or other objects.
Never park the ATV on hills that are too steep
to walk up easily.
1. Bring the ATV to a stop by applying the front
brake, shift into first gear, and then stop the
engine.
2. With the front and rear brakes applied, apply the parking brake.
3. Release the front and rear brakes.
4. Turn the fuel cock to “OFF”.
1. Parking brake lever (locked position)U1BS63E0.book Page 7 Tuesday, March 13, 2012 11:43 AM