8-42
8
3. Remove the burnt-out bulb from the headlight
unit by pulling it out.
4. Install a new headlight bulb into the headlight unit by aligning the projection on the bulb with
the groove in the headlight unit. NOTICE: Do
not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity
of the bulb, and the bulb life will be ad-
versely affected. Thoroughly clean off any
dirt and fingerprints on the headlight bulb
using a cloth moistened with alcohol or
thinner.
[ECB00651]
5. Install the headlight bulb holder by aligning the projections with the holes in the headlight unit,
pushing it inward, and turning it clockwise until
it stops.
6. Install the headlight bulb holder cover at the rear of the headlight. NOTICE: Make sure the
headlight bulb holder cover is securely fit-
ted over the bulb holder and seated prop-
erly.
[ECB00671]
7. Adjust the headlight beam if necessary.
1. Do not touch the glass part of the bulb.U1BS63E0.book Page 42 Tuesday, March 13, 2012 11:43 AM
8-43
8
EBU25551Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer make
this adjustment.To raise a headlight beam, turn the headlight beam
adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
EBU25601Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.1. Remove the lens by removing the screws.
2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise.
1. Headlight beam adjusting screw
1. Screw
U1BS63E0.book Page 43 Tuesday, March 13, 2012 11:43 AM
8-44
8
3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws,
otherwise the lens may break.
[ECB00701]
EBU25651
Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts. 3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU25661Installing a wheel 1. Place the ATV on a level surface.
2. Install the wheel and the nuts.
3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified torques.
1. Tail/brake light bulb
1. Wheel nut
U1BS63E0.book Page 44 Tuesday, March 13, 2012 11:43 AM
8-45
8
EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
Tightening torques:Front wheel nut:45 Nm (4.5 m·kgf, 33 ft·lbf)
Rear wheel nut: 45 Nm (4.5 m·kgf, 33 ft·lbf)
U1BS63E0.book Page 45 Tuesday, March 13, 2012 11:43 AM
10-4
10
Rim size:9 x 8.0ATFront brake:Type:
Disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 200 mm (7.9 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 210 mm (8.3 in)
Electrical system:Ignition system:DC CDI
Charging system:
AC magnetoBattery:Model:YTZ10S
Voltage, capacity:
12 V, 8.6 AhHeadlight:Bulb type:Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
Reverse indicator light: 12 V, 1.7 W × 1Fuse:Fuse:
15.0 A
U1BS63E0.book Page 4 Tuesday, March 13, 2012 11:43 AM
INDEX
AAccessories and loading ................................................ 6-8
Air filter element, cleaning ............................................ 8-15BBattery .......................................................................... 8-38
Brake and clutch levers, checking and lubricating ....... 8-33
Brake and shift pedals, checking and lubricating ......... 8-34
Brake fluid, changing .................................................... 8-25
Brake fluid level, checking ............................................ 8-24
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-26
Brake light switches ..................................................... 8-28
Brake pads, checking the front and rear ...................... 8-23
Brake pedal .................................................................... 4-5
Brake pedal height, checking ....................................... 8-26
Brakes .......................................................................... 8-23
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-32
Carburetor, adjusting .................................................... 8-20
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-32
Drive chain slack .......................................................... 8-30 Drive select lever ............................................................ 4-7
Drive select lever and driving in reverse ........................ 6-3
EEngine break-in .............................................................. 6-6
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-21
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2FFuel ......................................................................... 4-8, 5-3
Fuel cock ...................................................................... 4-10
Fuel tank cap .................................................................. 4-8
Fuse, replacing ............................................................. 8-40HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-43
Headlight bulb, replacing .............................................. 8-41IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
U1BS63E0.book Page 1 Tuesday, March 13, 2012 11:43 AM
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-1NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-7
Parking brake free play, adjusting ................................ 8-26
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-7
Part locations ................................................................. 3-1RReverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-12
Shifting ........................................................................... 6-4
Shift pedal ...................................................................... 4-7
Shock absorber assemblies, adjusting the front .......... 4-13
Shock absorber assembly, adjusting the rear .............. 4-14
Spark arrester, cleaning ............................................... 8-18
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................. 4-11
Start switch .................................................................... 4-3
Steering shaft, lubricating ............................................ 8-37
Storage .......................................................................... 9-2 Suspension, lubricating the upper and
lower arm pivots ........................................................ 8-36
Suspension relay arm and connecting arm pivoting points, lubricating the rear ......................................... 8-35
Swingarm pivots, lubricating ........................................ 8-35
TTail/brake light bulb, replacing ..................................... 8-43
Throttle lever ........................................................... 4-3, 5-3
Throttle lever free play, adjusting ................................. 8-22
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-45
Troubleshooting chart .................................................. 8-46VValve clearance ........................................................... 8-22
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-35
Wheel, installing ........................................................... 8-44
Wheel, removing .......................................................... 8-44
U1BS63E0.book Page 2 Tuesday, March 13, 2012 11:43 AM