2013 YAMAHA XT1200Z fuel filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ............................................3-4
Multi-function meter unit .................3-8
D-mode (drive mode) ....................3-15
Handlebar switches ......................3-16
Clutch lever ...................................3-18
Shift pedal .....................................3-18
Brake lever ...................................3-19
Brake pedal ..................................3-20
ABS ..............................................3-20
Traction control system ................3-21
Fuel tank cap ................................3-23
Fuel ...............................................3-23
Fuel tank breather hose and overflow hose ............................3-24
Catalytic converter ........................3-25
Rider seat .....................................3-25
Adjusting the rider seat height ......3-26
Windshield ....................................3-28
Adjusting the front fork ..................3-28 Adjusting the shock absorber
assembly ................................... 3-30
Carriers ........................................ 3-31
Luggage strap holders ................. 3-32
Sidestand ..................................... 3-32
Ignition circuit cut-off system ........ 3-33
Auxiliary DC jack .......................... 3-35
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing cowlings ...................................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11 Final gear oil ................................ 6-14
Coolant ........................................ 6-15
Air filter element ........................... 6-16
Checking the engine idling
speed ........................................ 6-17
Checking the throttle grip free play ........................................... 6-17
Valve clearance ........................... 6-17
Tires ............................................. 6-18
Spoke wheels .............................. 6-20
Clutch lever .................................. 6-20
Checking the brake lever free
play ........................................... 6-21
Brake light switches ..................... 6-21
Checking the front and rear brake
pads .......................................... 6-22
Checking the brake fluid level ...... 6-22
Changing the brake and clutch
fluids ......................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the brake and shift pedals .............. 6-24
Checking and lubricating the brake and clutch levers ............ 6-25
Checking and lubricating the
centerstand and sidestand ....... 6-26
Lubricating the swingarm pivots ........................................ 6-26
Checking the front fork ................. 6-27
Checking the steering .................. 6-27U23PE3E0.book Page 1 Monday, July 30, 2012 8:44 AM

DESCRIPTION
2-1
2
EAU10410
Left view
132
76 54
10 9 8
1. Fuel tank cap (page 3-23)
2. Seat lock (page 3-25)
3. Carrier (page 3-31)
4. Final gear oil filler bolt (page 6-14)
5. Final gear oil drain bolt (page 6-14)
6. Coolant reservoir (page 6-15)
7. Shift pedal (page 3-18)
8. Engine oil drain bolt (oil tank) (page 6-11) 9. Engine oil drain bolt (crankcase) (page 6-11)
10.Engine oil filter cartridge (page 6-11)
U23PE3E0.book Page 1 Monday, July 30, 2012 8:44 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
AVE_ _._ km/L, AVE_ _._ L/100 km or
AVE_ _._ MPG
→ air intake tempera-
ture
Air intake temperature mode
The air intake temperature display indi-
cates the temperature of the air drawn
into the air filter case.
This display shows the air intake tem-
perature from –9 °C to 93 °C in 1 °C in-
crements. TIP●
When the air temperature is below
–9 °C, “Lo” will be displayed.
●
Even when the air intake tempera-
ture mode is selected, in the case
of engine overheating, the coolant
temperature mode appears, the
coolant temperature warning light
comes on, and “HI” flashes in the
display.
Coolant temperature modeThe coolant temperature display indi-
cates the temperature of the coolant.NOTICE
ECA10021
Do not continue to operate the en-
gine if it is overheating.
Instantaneous fuel consumption modeThe instantaneous fuel consumption
display modes “km/L”, “L/100 km” or
“MPG” (for the UK only) show the fuel
consumption under the current riding
conditions.●
The “km/L” display shows the dis-
tance that can be traveled on 1.0 L
of fuel.
●
The “L/100 km” display shows the
amount of fuel necessary to travel
100 km.
●
For the UK only: The “MPG” dis-
play shows the distance that can
be traveled on 1.0 Imp.gal of fuel.
1. Air intake temperature display
1
1. Coolant temperature display
1
1. Instantaneous fuel consumption display
2. Right set button
2
1
U23PE3E0.book Page 12 Thursday, March 6, 2014 10:46 AM

OPERATION AND IMPORTANT RIDING POINTS
5-3
5
NOTICE
ECA10260
●
Even with the transmission in
the neutral position, do not
coast for long periods of time
with the engine off, and do not
tow the motorcycle for long dis-
tances. The transmission is
properly lubricated only when
the engine is running. Inade-
quate lubrication may damage
the transmission.
●
Always use the clutch while
changing gears to avoid damag-
ing the engine, transmission,
and drive train, which are not
designed to withstand the
shock of forced shifting.
EAU16810
Tips for reducing fuel con-
sumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:●
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
●
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
●
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17123
0–1000 km (0–600 mi)
Avoid prolonged operation above 3900
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil and
final gear oil must be changed, and
the oil filter cartridge or element re-
placed.
[ECA10332]
U23PE3E0.book Page 3 Monday, July 30, 2012 8:44 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2255 mm (88.8 in)
Overall width:
980 mm (38.6 in)
Overall height: 1410 mm (55.5 in)
Seat height: 845/870 mm (33.3/34.3 in)
Wheelbase:
1540 mm (60.6 in)
Ground clearance: 205 mm (8.07 in)
Minimum turning radius: 2700 mm (106.3 in)Weight:Curb weight:261 kg (575 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Inline 2-cylinder
Displacement: 1199 cm³
Bore × stroke:
98.0 × 79.5 mm (3.86 × 3.13 in)
Compression ratio: 11.00 : 1
Starting system: Electric starter
Lubrication system:
Dry sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement: 3.10 L (3.28 US qt, 2.73 Imp.qt)
With oil filter cartridge replacement:
3.40 L (3.59 US qt, 2.99 Imp.qt)Final gear oil:Type:Yamaha genuine shaft drive gear oil SAE
80 API GL-5 or SAE 80 API GL-4 Hypoid
gear oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the
maximum level mark):0.26 L (0.27 US qt, 0.23 Imp.qt)
Radiator capacity (including all routes): 1.83 L (1.93 US qt, 1.61 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity: 23.0 L (6.08 US gal, 5.06 Imp.gal)
Fuel reserve amount: 3.9 L (1.03 US gal, 0.86 Imp.gal)Fuel injection:Throttle body:ID mark:
23P1 00Spark plug(s):Manufacturer/model:NGK/CPR8EB9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:1.466 (85/58)
Final drive: Shaft
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U23PE3E0.book Page 1 Monday, July 30, 2012 8:44 AM

INDEXAABS ....................................................... 3-20
ABS warning light.................................... 3-7
Air filter element .................................... 6-16
Auxiliary DC jack ................................... 3-35
Auxiliary light bulb, replacing ................ 6-34BBattery................................................... 6-28
Brake and clutch fluids, changing ......... 6-24
Brake and clutch levers, checking and lubricating ........................................... 6-25
Brake and shift pedals, checking and
lubricating ........................................... 6-24
Brake fluid level, checking .................... 6-22
Brake lever ............................................ 3-19
Brake lever free play, checking ............. 6-21
Brake light switches .............................. 6-21
Brake pedal ........................................... 3-20CCare ........................................................ 7-1
Carriers ................................................. 3-31
Catalytic converter ................................ 3-25
Centerstand and sidestand, checking
and lubricating .................................... 6-26
Clutch lever .................................. 3-18, 6-20
Coolant.................................................. 6-15
Coolant temperature warning light .......... 3-4
Cowlings, removing and installing........... 6-8DDimmer switch ...................................... 3-16
D-mode (drive mode) ............................ 3-15EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-17 Engine oil and oil filter cartridge ........... 6-11
Engine stop switch................................ 3-17
Engine trouble warning light ................... 3-7
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking .... 6-22
Front fork, adjusting .............................. 3-28
Front fork, checking .............................. 6-27
Fuel....................................................... 3-23
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-24
Fuel tank cap ........................................ 3-23
Fuses, replacing ................................... 6-29HHandlebar switches .............................. 3-16
Hazard switch ....................................... 3-17
Headlight bulb, replacing ...................... 6-31
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-17IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-33
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-8
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-33
Luggage strap holders .......................... 3-32MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control
system .................................................. 6-3 Matte color, caution ................................. 7-1
Model label .............................................. 9-1
Multi-function meter unit .......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-16RRider seat .............................................. 3-25
Rider seat height, adjusting................... 3-26SSafety information ................................... 1-1
Shifting .................................................... 5-2
Shift pedal ............................................. 3-18
Shock absorber assembly, adjusting .... 3-30
Sidestand .............................................. 3-32
Spark plugs, checking ........................... 6-10
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-17
Steering, checking................................. 6-27
Storage.................................................... 7-4
Swingarm pivots, lubricating ................. 6-26TTail/brake light ....................................... 6-32
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Throttle grip free play, checking ............ 6-17
Tires ...................................................... 6-18
Tool kit..................................................... 6-2
U23PE3E0.book Page 1 Monday, July 30, 2012 8:44 AM