PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6
EAUS2031
Panel A
To remove the panel1. Open the seat. (See page 3-17.)
2. Remove the screws, and then pull
the panel outward.TIPFor the Business version, the rear car-
rier and travel trunk are not shown for
better understanding.
For the Sport version, the backrest is
not shown for better understanding.
To install the panel1. Place the panel in the original posi-
tion, and then install the screws.
2. Close the seat.
EAU19622
Checking the spark plug The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode, it
should be removed and checked in ac-
cordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of the spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally). If
the spark plug shows a distinctly differ-
ent color, the engine could be operating
improperly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
Specified spark plug:
NGK/CPR9EA-9
U2ABE2E0.book Page 9 Thursday, August 30, 2012 2:36 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAUS1703
Engine oil The engine oil level should be checked
before each ride. In addition, the oil
must be changed at the intervals spec-
ified in the periodic maintenance and
lubrication chart and when the service
indicator light comes on.
To check the engine oil level
1. Place the scooter on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Spark plug gapSpark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
12.5 Nm (1.25 m·kgf, 9.04 ft·lbf)
1
ZAUM0037
U2ABE2E0.book Page 10 Thursday, August 30, 2012 2:36 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
65. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11311]
8. Install the final transmission oil fill-
er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUS1670
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIP●
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
●
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.TIPThe coolant should be between the
minimum and maximum level marks.
1. Final transmission oil filler cap
2. O-ring
1. Final transmission oil drain boltZAUM0703
1
Tightening torque:
Final transmission oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.21 L (0.22 US qt, 0.18 Imp.qt)
U2ABE2E0.book Page 14 Thursday, August 30, 2012 2:36 PM
INDEX
AABS (for ABS models) .......................... 3-13
ABS warning light (for ABS models) ....... 3-4
Acceleration and deceleration ................ 5-3
Air filter and V-belt case air filter
elements ............................................. 6-16
Anti-theft alarm (optional) ..................... 3-11
Auxiliary DC jack .................................. 3-23
Auxiliary light bulb, replacing ................ 6-33BBattery .................................................. 6-27
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-22
Brake lever, front .................................. 3-12
Brake lever, rear ................................... 3-13
Brake levers, lubricating ....................... 6-25
Braking ................................................... 5-3CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters .............................. 3-16
Centerstand and sidestand,
checking and lubricating ..................... 6-25
Coolant ................................................. 6-14
Cowling and panel,
removing and installing......................... 6-8DDimmer switch ...................................... 3-12EEngine break-in ...................................... 5-4
Engine oil .............................................. 6-10
Engine trouble warning light ................... 3-4FFinal transmission oil ............................ 6-13Front and rear brake lever free play,
checking .............................................. 6-21
Front and rear brake pads, checking .... 6-21
Front fork, checking...............................6-26
Fuel ....................................................... 3-15
Fuel consumption, tips for reducing ........ 5-4
Fuel tank cap......................................... 3-14
Fuses, replacing .................................... 6-29
HHandlebar switches ............................... 3-11
Hazard switch........................................ 3-12
Headlight bulb, replacing....................... 6-30
High beam indicator light......................... 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-21
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-5
Indicator lights and warning lights ........... 3-4LLicense plate light .................................6-33MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution .................................7-1
Model label .............................................. 9-1
Multi-function display...............................3-6PParking ....................................................5-5
Part locations .......................................... 2-1
Pass switch ........................................... 3-12
SSafe-riding points .................................... 1-5
Safety information ................................... 1-1
Seat ...................................................... 3-17
Securing bracket ................................... 3-17
Shock absorber assemblies,
adjusting ............................................. 3-20
Sidestand .............................................. 3-21
Spark plug, checking .............................. 6-9
Specifications.......................................... 8-1
Speedometer .......................................... 3-5
Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-27
Storage ................................................... 7-3
Storage compartments ......................... 3-18TTachometer............................................. 3-6
Tail/brake light bulb or
rear turn signal light bulb, replacing.... 6-31
Throttle grip and cable,
checking and lubricating ..................... 6-24
Throttle grip free play, adjusting ........... 6-17
Tires ...................................................... 6-18
Tool kit .................................................... 6-2
Travel trunk ........................................... 3-19
Troubleshooting .................................... 6-33
Troubleshooting charts ......................... 6-35
Turn signal indicator lights ...................... 3-4
Turn signal light bulb (front),
replacing ............................................. 6-31
Turn signal switch ................................. 3-12
U2ABE2E0.book Page 1 Thursday, August 30, 2012 2:36 PM