TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ............................................3-4
Speedometer ..................................3-5
Tachometer ....................................3-5
Multi-function display ......................3-6
Anti-theft alarm (optional) ...............3-9
Handlebar switches ........................3-9
Clutch lever ...................................3-10
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather hose and overflow hose ............................3-14
Catalytic converters ......................3-15
Seat ..............................................3-15
Helmet holder ...............................3-16
Storage compartment ...................3-16
Adjusting the front fork ..................3-17 Adjusting the shock absorber
assembly ................................... 3-19
Luggage strap holders ................. 3-21
EXUP system ............................... 3-22
Sidestand ..................................... 3-22
Ignition circuit cut-off system ........ 3-23
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............... 6-9
Engine oil and oil filter element .... 6-10
Replacing the air filter element and cleaning the check hose .... 6-13 Checking the throttle grip free
play ........................................... 6-14
Valve clearance ........................... 6-15
Tires ............................................. 6-15
Cast wheels ................................. 6-18
Clutch lever .................................. 6-18
Checking the brake lever free play ........................................... 6-18
Brake light switches ..................... 6-19
Checking the front and rear brake pads .......................................... 6-20
Checking the brake and clutch fluid levels ................................. 6-20
Changing the brake and clutch
fluids ......................................... 6-22
Drive chain slack .......................... 6-22
Cleaning and lubricating the drive chain ......................................... 6-23
Checking and lubricating the cables ....................................... 6-24
Checking and lubricating the throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals .............. 6-25
Checking and lubricating the brake and clutch levers ............ 6-25
Checking and lubricating the centerstand and sidestand ....... 6-26
Lubricating the swingarm
pivots ........................................ 6-27
Checking the front fork ................. 6-27U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM
DESCRIPTION
2-2
2
EAU10420
Right view
1
2
3
4
5
6
8
1
7
9
10
1. Luggage strap holder (page 3-21)
2. Storage compartment (page 3-16)
3. Battery (page 6-28)
4. Air filter element (page 6-13)
5. Engine oil filler cap (page 6-10)
6. Engine oil level check window (page 6-10)
7. Engine oil drain bolt (page 6-10)
8. Brake pedal (page 3-12)9. Rear brake light switch (page 6-19)
10.Rear brake fluid reservoir (page 6-20)U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770F
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element Replace. √
2 *Clutch Check operation, fluid level and
vehicle for fluid leakage. √√√√√
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. √√√√√
Replace. Every 4 years
6 *Brake fluid Replace. Every 2 years
7 *Wheels Check runout and for damage. √√√√
8 *Tires Check tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary. √√√√√
9 *Wheel bearings Check bearing for looseness or
damage. √√√√
U5WME9E0.book Page 4 Friday, December 7, 2012 3:50 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU36772
TIP●
Air filter This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
20 *Front fork Check operation and for oil leak-
age. √√√√
21 *Shock absorber as-
semblies Check operation and shock ab-
sorbers for oil leakage. √√√√
22 Engine oil Change.
Check oil level and vehicle for oil
leakage. √√√√√√
23 Engine oil filter ele-
ment Replace.
√√√
24 *Front and rear brake
switches
Check operation.
√√√√√√
25 Moving parts and
cables Lubricate.
√√√√√
26 *Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. √√√√√
27 *Lights, signals and
switches Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U5WME9E0.book Page 6 Friday, December 7, 2012 3:50 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11620
●
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
●
Make sure that no foreign mate-
rial enters the crankcase.
18. Start the engine, and then let it idlefor several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.NOTICE
ECA10401
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer check
the vehicle.19. Turn the engine off, and thencheck the oil level and correct it if
necessary.
EAU43451
Replacing the air filter element
and cleaning the check hose The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hose must be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element1. Remove panel A. (See page 6-8.)
2. Remove the air filter case cover by removing the screws.1. Air filter case cover
2. Screw
U5WME9E0.book Page 13 Friday, December 7, 2012 3:50 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
63. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]
5. Install the air filter case cover by in- stalling the screws.
6. Install the panel. To clean the air filter check hose
1. Check the hose on the front of the air filter case for accumulated dirt
or water.
2. If dirt or water is visible, remove the hose, clean it, and then install
it.
EAU21384
Checking the throttle grip free
play The throttle grip free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.
1. Air filter element
1. Air filter check hose
1. Throttle grip free play
U5WME9E0.book Page 14 Friday, December 7, 2012 3:50 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:2175 mm (85.6 in)
Overall width:
765 mm (30.1 in)
Overall height: 1115 mm (43.9 in)
Seat height: 795 mm (31.3 in)
Wheelbase:
1500 mm (59.1 in)
Ground clearance: 125 mm (4.92 in)
Minimum turning radius: 2800 mm (110.2 in)Weight:Curb weight:245 kg (540 lb)Engine:Engine type:
Air cooled 4-stroke, DOHC
Cylinder arrangement: Inline 4-cylinder
Displacement: 1251 cm³
Bore × stroke:
79.0 × 63.8 mm (3.11 × 2.51 in)
Compression ratio: 9.70 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement: 2.80 L (2.96 US qt, 2.46 Imp.qt)
With oil filter element replacement:
3.15 L (3.33 US qt, 2.77 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 21.0 L (5.55 US gal, 4.62 Imp.gal) Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)
Fuel injection:Throttle body:
ID mark: 5UXB 10Spark plug(s):Manufacturer/model:NGK/DPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.750 (98/56)
Final drive: Chain
Secondary reduction ratio: 2.235 (38/17)
Transmission type:
Constant mesh 5-speed
Operation: Left foot operation
Gear ratio: 1st: 2.857 (40/14)
2nd: 2.000 (36/18)
3rd:
1.571 (33/21)
4th: 1.292 (31/24)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM
INDEXAAir filter element and check hose, replacing and cleaning........................ 6-13
Anti-theft alarm (optional)........................ 3-9
Auxiliary light bulb, replacing ................ 6-34BBattery................................................... 6-28
Brake and clutch fluid levels, checking ............................................. 6-20
Brake and clutch fluids, changing ......... 6-22
Brake and clutch levers, checking and lubricating ........................................... 6-25
Brake and shift pedals, checking and lubricating ........................................... 6-25
Brake lever ............................................ 3-11
Brake lever free play, checking ............. 6-18
Brake light switches .............................. 6-19
Brake pedal ........................................... 3-12CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters .............................. 3-15
Centerstand and sidestand, checking
and lubricating .................................... 6-26
Clutch lever .................................. 3-10, 6-18DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack ................................... 6-22EEngine break-in ....................................... 5-3
Engine oil and oil filter element ............. 6-10
Engine stop switch ................................ 3-10
Engine trouble warning light.................... 3-4 EXUP system ....................................... 3-22
FFront and rear brake pads, checking .... 6-20
Front fork, adjusting .............................. 3-17
Front fork, checking .............................. 6-27
Fuel....................................................... 3-13
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-14
Fuel tank cap ........................................ 3-12
Fuses, replacing ................................... 6-30HHandlebar switches ................................ 3-9
Hazard switch ....................................... 3-10
Headlight bulb, replacing ...................... 6-31
Helmet holder ....................................... 3-16
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-23
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-5
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-33
Luggage strap holders .......................... 3-21MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1 Multi-function display............................... 3-6
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-8
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9SSafety information ................................... 1-1
Seat ....................................................... 3-15
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assemblies,
adjusting ............................................. 3-19
Sidestand .............................................. 3-22
Spark plugs, checking ............................. 6-9
Specifications .......................................... 8-1
Speedometer........................................... 3-5
Starting the engine .................................. 5-1
Start switch............................................ 3-10
Steering, checking................................. 6-28
Storage.................................................... 7-3
Storage compartment............................ 3-16
Swingarm pivots, lubricating ................. 6-27TTachometer ............................................. 3-5
Tail/brake light ....................................... 6-32
Throttle grip and cable, checking and lubricating ........................................... 6-24
Throttle grip free play, checking ............ 6-14
Tires ...................................................... 6-15
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM