TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ............................................3-4
Multi-function meter unit .................3-7
Handlebar switches ......................3-11
Clutch lever ...................................3-12
Shift pedal .....................................3-13
Brake lever ...................................3-13
Brake pedal ..................................3-13
Fuel tank cap ................................3-14
Fuel ...............................................3-14
Fuel tank breather hose and overflow hose ............................3-15
Catalytic converter ........................3-16
Seat ..............................................3-16
Helmet holder ...............................3-17
Storage compartment ...................3-18
Handlebar position ........................3-18
Rear view mirrors .........................3-19
Adjusting the shock absorber assembly ...................................3-19 Sidestand ..................................... 3-20
Ignition circuit cut-off system ........ 3-21
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing cowlings
and panels .................................. 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-18
Adjusting the engine idling speed ........................................ 6-19 Checking the throttle grip free
play ........................................... 6-20
Valve clearance ........................... 6-20
Tires ............................................. 6-20
Cast wheels ................................. 6-23
Adjusting the clutch lever free play ........................................... 6-23
Checking the brake lever free
play ........................................... 6-24
Brake light switches ..................... 6-25
Checking the front and rear brake pads .......................................... 6-25
Checking the brake fluid level ...... 6-26
Changing the brake fluid .............. 6-27
Drive chain slack .......................... 6-28
Cleaning and lubricating the drive chain ......................................... 6-29
Checking and lubricating the cables ....................................... 6-30
Checking and lubricating the
throttle grip and cable ............... 6-30
Checking and lubricating the brake and shift pedals .............. 6-30
Checking and lubricating the brake and clutch levers ............ 6-31
Checking and lubricating the
centerstand and sidestand ....... 6-32
Lubricating the swingarm pivots ........................................ 6-32
Checking the front fork ................. 6-33
Checking the steering .................. 6-33U36CE3E0.book Page 1 Wednesday, May 30, 2012 11:51 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-16
3
EAU13433
Catalytic converter This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10862
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:●
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
●
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
●
Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.
●
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
NOTICE
ECA10701
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-
pairable damage to the catalytic
converter.
EAU32980
Seat To remove the seat1. Insert the key into the seat lock, and then turn it counterclockwise.
2. While holding the key in that posi- tion, lift the rear of the seat up, and
then pull the seat off.
To install the seat 1. Insert the projection on the front of the seat into the seat holder as
shown.1. Seat lock
2. Unlock.
12
U36CE3E0.book Page 16 Wednesday, May 30, 2012 11:51 AM
INDEXAAir filter element, replacing ................... 6-18
Auxiliary light bulb ................................. 6-39BBattery................................................... 6-34
Brake and clutch levers, checking and lubricating ........................................... 6-31
Brake and shift pedals, checking and lubricating ........................................... 6-30
Brake fluid, changing ............................ 6-27
Brake fluid level, checking .................... 6-26
Brake lever ............................................ 3-13
Brake lever free play, checking ............. 6-24
Brake light switches .............................. 6-25
Brake pedal ........................................... 3-13CCables, checking and lubricating .......... 6-30
Care ........................................................ 7-1
Catalytic converter ................................ 3-16
Centerstand and sidestand, checking and lubricating .................................... 6-32
Clutch lever ........................................... 3-12
Clutch lever free play, adjusting ............ 6-23
Coolant.................................................. 6-14
Coolant temperature warning light .......... 3-4
Cowlings and panels, removing and
installing................................................ 6-8DDimmer switch ...................................... 3-11
Drive chain, cleaning and lubricating .... 6-29
Drive chain slack ................................... 6-28EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-19 Engine oil and oil filter cartridge ........... 6-11
Engine stop switch................................ 3-12
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking .... 6-25
Front fork, checking .............................. 6-33
Fuel....................................................... 3-14
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-15
Fuel tank cap ........................................ 3-14
Fuses, replacing ................................... 6-35HHandlebar position, adjusting ............... 3-18
Handlebar switches .............................. 3-11
Hazard switch ....................................... 3-12
Headlight bulb, replacing ...................... 6-36
Helmet holder ....................................... 3-17
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-21
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-39MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1 Multi-function meter unit .......................... 3-7
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-11RRear view mirrors .................................. 3-19SSafety information ................................... 1-1
Seat ....................................................... 3-16
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shock absorber assembly, adjusting .... 3-19
Sidestand .............................................. 3-20
Spark plugs, checking ........................... 6-10
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-12
Steering, checking................................. 6-33
Storage.................................................... 7-3
Storage compartment............................ 3-18
Swingarm pivots, lubricating ................. 6-32TTail/brake light bulb, replacing .............. 6-37
Throttle grip and cable, checking and
lubricating ........................................... 6-30
Throttle grip free play, checking ............ 6-20
Tires ...................................................... 6-20
Tool kit..................................................... 6-2
Troubleshooting .................................... 6-42
U36CE3E0.book Page 1 Wednesday, May 30, 2012 11:51 AM