2013 YAMAHA XCITY 250 check engine light

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights and warning light ....3-1
Speedometer ..................................3-2
Fuel gauge ......................................3-2
Coolant temperature gauge ............3-3
Multi-function display ......................3-3
Handlebar switches ........................3-6
Front brake lever ............................3-7
Rear brake lever .............................3-7
Fuel tank cap ..................................3-7
Fuel .................................................3-8
Catalytic converters ........................3-9
Seat ..............................................3-10
Storage compartments .................3-11
Windshield ....................................3-12
Adjusting the shock absorber
assemblies ................................3-13
Carrier (if equipped).......................3-13
Luggage hook ...............................3-14
Sidestand ......................................3-14
Ignition circuit cut-off system ........3-15FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing cowlings
and panels .................................. 6-7
Checking the spark plug ................. 6-8
Engine oil ....................................... 6-9
Final transmission oil .................... 6-11
Coolant ......................................... 6-12
Air filter and V-belt case air filter
elements ................................... 6-13
Checking the throttle grip free
play ........................................... 6-14Valve clearance ........................... 6-15
Tires ............................................. 6-15
Cast wheels ................................. 6-17
Front and rear brake lever free
play ........................................... 6-17
Checking the front and rear brake
pads .......................................... 6-18
Checking the brake fluid level ...... 6-19
Changing the brake fluid .............. 6-20
Checking and lubricating the
cables ....................................... 6-20
Checking and lubricating the
throttle grip and cable ............... 6-21
Lubricating the front and rear
brake levers .............................. 6-21
Checking and lubricating the
centerstand and sidestand ....... 6-21
Checking the front fork ................. 6-22
Checking the steering .................. 6-23
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuses ..................... 6-25
Replacing a headlight bulb .......... 6-26
Replacing a front turn signal light
bulb ........................................... 6-27
Replacing a tail/brake light bulb or
a rear turn signal light bulb ....... 6-28
Replacing the license plate light
bulb ........................................... 6-29
Replacing an auxiliary light
bulb ........................................... 6-29U5B2E4E0.book Page 1 Friday, June 1, 2012 9:06 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAUS1540
Engine trouble warning light “ ”
This warning light flashes if a problem
is detected in the electrical circuit mon-
itoring the engine. If this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circuit of the warning light
can be checked by turning the key
to “ ”. If the warning light does not
come on for a few seconds, then go off,
have a Yamaha dealer check the elec-
trical circuit.
EAU11591
Speedometer UK ONLY
The speedometer shows the riding
speed.
EAUM1471
Fuel gauge The fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
towards “E” (Empty) as the fuel level
decreases. When the remaining fuel in
the tank reaches approximately 2.7 L
(0.72 US gal, 0.60 Imp.gal), the fuel
level warning light will come on and the
multi-function display will automatically
change to the “Trip/fuel” mode. (See
page 3-4.) If this occurs, refuel as soon
as possible.TIPDo not allow the fuel tank to empty itself
completely.
1. Speedometer
1. Speedometer
1
ZAUM0636
1mph
0 1020304050
60
70
80
90
100
ZAUM0637
1. Fuel gauge
2. Fuel level warning light1
2ZAUM0638
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INSTRUMENT AND CONTROL FUNCTIONS
3-15
3
EAU45052
Ignition circuit cut-off system The ignition circuit cut-off system (com-
prising the sidestand switch and brake
light switches) has the following func-
tions.●
It prevents starting when the side-
stand is up, but neither brake is ap-
plied.
●
It prevents starting when either
brake is applied, but the sidestand
is still down.
●
It cuts the running engine when the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
9*Steering bearings Check bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 20000 km (12000 mi)
10*Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened.√√√√√
11Front brake lever
pivot shaft Lubricate with silicone grease.√√√√√
12Rear brake lever
pivot shaft Lubricate with silicone grease.√√√√√
13Sidestand, center-
stand Check operation.
Lubricate with lithium-soap-based
grease.√√√√√
14*Sidestand switch Check operation.√√√√√√
15*Front fork Check operation and for oil leak-
age.√√√√
16*Shock absorber as-
semblies Check operation and shock ab-
sorbers for oil leakage.√√√√
17 Engine oil Change. (See page 3-1.)√When the oil change indicator light comes on [every 3000 km
(1800 mi)]
Check oil level and vehicle for oil
leakage.Every 3000 km (1800 mi)√
18*Engine oil strainer Clean.√
19*Cooling system Check coolant level and vehicle
for coolant leakage.√√√√√
Change coolant. Every 3 years NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6To install the cowling
1. Connect the headlight coupler and
the turn signal couplers.
2. Place the cowling in the original
position, and then install the
screws.
EAU19482
Panel A
To remove the panel1. Open the seat. (See page 3-10.)
2. Remove the screws, and then pull
the panel off as shown.
To install the panelPlace the panel in the original position,
and then install the screws.
EAU19210
Panel B
To remove the panelRemove the screws, and then take the
panel off.
To install the panelPlace the panel in the original position,
and then install the screws.
EAU19622
Checking the spark plug The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode, it
should be removed and checked in ac-
cordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of the spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally). If
the spark plug shows a distinctly differ-
ent color, the engine could be operating
improperly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
1. Screw
2. Panel AZAUM0656
1
2
1. ScrewZAUM0657
1
Specified spark plug:
NGK/DPR8EA-9
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6 Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAUM1551
Engine oil The engine oil level should be checked
before each ride. In addition, the oil
must be changed at the intervals spec-
ified in the periodic maintenance and
lubrication chart and when the service
indicator light comes on.
To check the engine oil level
1. Place the scooter on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Spark plug gapSpark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
1
ZAUM0037
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
66. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11311]
8. Install the final transmission oil fill-
er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM2102
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIP●
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
●
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
cowling A. (See page 6-7.)
4. Open the reservoir cap, and then
add coolant to the maximum level
mark. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15161]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m·kgf, 16 ft·lbf)
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Maximum level mark
2. Minimum level mark
1
2
ZAUM0660
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INDEX
AAcceleration and deceleration ................ 5-2
Air filter and V-belt case air filter
elements ............................................. 6-13
Auxiliary light bulb, replacing ................ 6-29BBattery .................................................. 6-23
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever, front .................................... 3-7
Brake lever, rear ..................................... 3-7
Brake levers, lubricating ....................... 6-21
Braking ................................................... 5-3CCables, checking and lubricating .......... 6-20
Care ........................................................ 7-1
Carrier (if equipped).............................. 3-13
Catalytic converters ................................ 3-9
Centerstand and sidestand, checking
and lubricating .................................... 6-21
Coolant ................................................. 6-12
Coolant temperature gauge .................... 3-3
Cowlings and panels, removing and
installing ............................................... 6-7DDimmer switch ........................................ 3-6
Display, multi-function ............................ 3-3EEngine break-in ...................................... 5-4
Engine oil ................................................ 6-9
Engine trouble warning light ................... 3-2FFinal transmission oil ............................ 6-11
Front and rear brake lever free play ..... 6-17Front and rear brake pads, checking .... 6-18
Front fork, checking...............................6-22
Fuel ......................................................... 3-8
Fuel consumption, tips for reducing ........ 5-3
Fuel gauge .............................................. 3-2
Fuel tank cap........................................... 3-7
Fuses, replacing .................................... 6-25
HHandlebar switches ................................. 3-6
Headlight bulb, replacing....................... 6-26
High beam indicator light......................... 3-1
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-15
Indicator lights and warning light ............. 3-1LLicense plate light bulb, replacing ......... 6-29
Luggage hook ....................................... 3-14MMain switch/steering lock ........................ 3-1
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Model label .............................................. 9-1PParking ....................................................5-4
Part locations .......................................... 2-1SSafe-riding points .................................... 1-5
Safety information ...................................1-1
Seat ....................................................... 3-10
Shock absorber assemblies,
adjusting.............................................. 3-13
Sidestand .............................................. 3-14Spark plug, checking .............................. 6-8
Specifications.......................................... 8-1
Speedometer .......................................... 3-2
Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-6
Steering, checking ................................ 6-23
Storage ................................................... 7-3
Storage compartments ......................... 3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing............................. 6-28
Throttle grip and cable, checking and
lubricating ........................................... 6-21
Throttle grip free play, checking............ 6-14
Tires ...................................................... 6-15
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-29
Troubleshooting charts ......................... 6-31
Turn signal indicator light ........................ 3-1
Turn signal light bulb (front),
replacing ............................................. 6-27
Turn signal switch ................................... 3-6VValve clearance .................................... 6-15
Vehicle identification number .................. 9-1WWheel bearings, checking..................... 6-23
Wheels .................................................. 6-17
Windshield ............................................ 3-12
U5B2E4E0.book Page 1 Friday, June 1, 2012 9:06 AM