TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch ..................................... 3-1
Indicator lights and warning
lights ............................................ 3-1
Multi-function display ...................... 3-2
Handlebar switches ........................ 3-7
Clutch lever ..................................... 3-8
Shift pedal ...... ............................. .... 3-8
Brake lever ..................................... 3-8
Brake pedal .................................... 3-9
Fuel tank cap .................................. 3-9
Fuel ............................................... 3-10
Fuel tank breather hose ................ 3-11
Catalytic converter ........................ 3-11
Starter knob .................................. 3-12
Kickstarter ...... ............................. .. 3-12
Steering lock ................................. 3-13
Seat .............................................. 3-13
Adjusting the front fork .................. 3-14
Front fork bleeding ........................ 3-15
Adjusting the shock absorber assembly ................................... 3-16
Sidestand ...................................... 3-18 Ignition circuit cut-o
ff system ........ 3-19
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-3
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission contro l system ....... 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing the
panel ........................................... 6-7
Checking the spark plug ................. 6-7
Engine oil and oil filter element ...... 6-8
Coolant ......................................... 6-12
Cleaning the air filter element
and check hose ......................... 6-14
Adjusting the engine idling speed ........................................ 6-17 Checking the throttle grip free
play ............................................ 6-17
Valve clearance ............................ 6-18
Tires .............................................. 6-18
Spoke wheels ............................... 6-20
Adjusting the clutch lever free play ............................................ 6-20
Checking the brake lever free
play ............................................ 6-21
Checking the shift pedal ............... 6-22
Brake light switches ...................... 6-22
Checking the front and rear brake pads ................................. 6-23
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive chain slack ........................... 6-25
Cleaning and lubricating the
drive chain ................................. 6-26
Checking and lubricating the cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ................ 6-27
Checking and lubricating the
brake and clutch levers ............. 6-27
Checking and lubricating the
brake pedal ................................ 6-28
Checking and lubricating the sidestand ................................... 6-28
Lubricating the swingarm pivots ......................................... 6-29
Checking the front fork .................. 6-291DX-9-E1.book 1 ページ 2012年7月31日 火曜日 午前9時31分
2-1
12
DESCRIPTION
EAU10410
Left view
12
1, 23
4, 5 6
7810
9
11
1. Front fork compression damping force adjusting screw (page 3-14)
2. Bleed screw (page 3-15)
3. Starter knob (page 3-12)
4. Battery (page 6-30)
5. Main fuse (page 6-32)
6. Air filter element (page 6-14)
7. Engine oil check bolt (page 6-8) 8. Shift pedal (page 3-8)
9. Engine oil filler cap (page 6-8)
10.Engine oil drain bolt
(oil tank) (page 6-8)
11.Engine oil dipstick (page 6-8)
12.Front fork rebound damping force adjusting screw (page 3-14)
1DX-9-E1.book 1 ページ 2012年7月31日 火曜日 午前9時31分
PERIODIC MAINTENANCE AND ADJUSTMENT
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1
2
3
4
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9
12 *Steering bearings Check bearing play and steering for roughness.
Lubricate with lithium-soap-based grease.
13 * Chassis fasteners Make sure that all nuts, bolts and screws are properly
tightened.
14 Brake lever pivot
shaft Lubricate with silicone grease.
15 Brake pedal pivot
shaft Lubricate with lithium-soap-based grease.
16 Clutch lever pivot
shaft Lubricate with lithium-soap-based grease.
17 Sidestand Check operation.
Lubricate with lithium-soap-based grease.
18 * Sidestand switch Check operation.
19 * Front fork Check operation and for oil leakage.
20 * Shock absorber
assembly Check operation and shock absorber for oil leakage.
21 * Rear suspension
relay arm and
connecting arm
pivoting points Check operation.
22 Engine oil Change.
Check oil level and vehicle for oil leakage.
23 Engine oil filter
element Replace.
NO. ITEM CHECKS AND MAINTENANCE JOBS
INITIAL
ODOMETER
READINGS
ANNUAL CHECK
1000 km
(600 mi) or
1 month 3000 km
(1800 mi) or 3
months 5000 km
(3000 mi) or 6
months1DX-9-E1.book 5 ページ 2012年7月31日 火曜日 午前9時31分
PERIODIC MAINTENANCE AND ADJUSTMENT
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3
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567
8
9
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU52964
Engine oil and oil filter
element The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart. A slight tilt to the side can
result in a false reading.
To check the engine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, remove the engine oil tank
cap, wipe the dipstick clean, insert
it back into the oil tank (without
screwing it in), and then remove it
again to check the oil level.
WARNING! Never remove the
engine oil tank cap after
high-speed operation, other-
wise hot engine oil could spout
out and cause damage or injury.
1. Spark plug gapSpark plug gap:0.7–0.8 mm (0.028–0.031 in)
Tightening torque: Spark plug: 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
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2
3
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567
8
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6. Install the engine oil tank cap, and
then the check bolt and its gasket.
To change the engine oil (with or
without oil filter element replace-
ment) 1. Place the vehicle on a level sur- face.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine guard by re- moving the bolts.
5. Remove the engine oil tank cap and the engine oil filler cap.
6. Remove the engine oil drain bolts and their gasket to drain the oil
from the oil tank and crankcase. 7. Remove the engine oil filter ele-
ment drain bolt and gasket to drain
the oil from the oil filter element.
1. Bolt
2. Engine guard2
1
1
1. Engine oil tank cap
2. Engine oil filler cap
1. Engine oil drain bolt (oil tank)
2. Gasket
1
2
21
1. Engine oil drain bolt (crankcase)
2. Gasket
1. Oil filter element drain bolt
2. Gasket
2121
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PERIODIC MAINTENANCE AND ADJUSTMENT
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2
3
4
56
7
8
9
TIPSkip steps 8–10 if the oil filter elementis not being replaced.8. Remove the oil filter element cover by removing the bolts.
9. Remove and replace the oil filter element and O-rings. 10. Install the oil filter element cover by
installing the bolts, and then tight-
en the bolts to the specified torque.
TIPMake sure that the O-rings are properlyseated.
11. Install the engine oil drain bolts and their new gasket, and then
tighten the bolts to the specified
torques. 12. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the engine
oil tank cap and the oil filler cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.NOTICE
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
1. Oil filter element cover
2. Oil filter element cover bolt
1
2
1. Oil filter element cover
2. Oil filter element
3. O-ringTightening torque:Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)1 2
3
3
3
Tightening torques: Engine oil drain bolt (oil tank):20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil drain bolt (crank case):
20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil filter element drain bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Recommended engine oil: See page 8-1.
Oil quantity:
Without oil filter element replace-
ment:0.95 L (1.00 US qt, 0.84 Imp.qt)
With oil filter element replacement: 1.00 L (1.06 US qt, 0.88 Imp.qt)
1DX-9-E1.book 11 ページ 2012年7月31日 火曜日 午前9時31分
PERIODIC MAINTENANCE AND ADJUSTMENT
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9with solvent, and then squeeze the
remaining solvent out.
WARNING!
Use only a dedicated parts
cleaning solvent. To avoid the
risk of fire or explosion, do not
use gasoline or solvents with a
low flash point.
[EWA10431]
NOTICE:
To avoid damaging the foam
material, handle it gently and
carefully, and do not twist or
wring it.
[ECA10511]
4. Apply oil of the recommended type
to the entire surface of the sponge
material, and then squeeze the ex-
cess oil out.
TIPThe sponge material should be wet butnot dripping.
5. Pull the sponge material over the air filter element frame.TIP
Align the projection on the air filter
element frame with the hole in the
sponge material.
Apply the lithium soap base grease on the matching surface on
the sponge material.
6. Insert the air filter element into the air filter case. NOTICE: Make sure
that the air filter element is prop-
erly seated in the air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]
TIPAlign the projection on the air filter ele-ment with the hole in the air filter case.
1. Air filter element frame
2. Sponge material
1 2
Recommended oil:
Yamaha foam air filter oil or other
quality foam air filter oil
1. Projection
2. Hole
3. Matching surface
1 23
1DX-9-E1.book 15 ページ 2012年7月31日 火曜日 午前9時31分
8-1
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2
3
4
5
6
78
9
SPECIFICATIONS
EAU50975
Dimensions:Overall length: 2315 mm (91.1 in)
Overall width: 825 mm (32.5 in)
Overall height: 1275 mm (50.2 in)
Seat height:
960 mm (37.8 in)
Wheelbase: 1475 mm (58.1 in)
Ground clearance: 335 mm (13.19 in)
Minimum turning radius:
2400 mm (94.5 in)Weight:Curb weight: 129 kg (284 lb)
Technical permissible mass (Maximum load +
curb weight): 219 kg (483 lb)Noise and vibration level:Noise level (77/311/EEC): 80.2 dB(A)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s
2
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s
2
Engine:Engine type: Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Single cylinder Displacement:
449 cm
3
Bore stroke:
95.0 63.4 mm (3.74 2.50 in)
Compression ratio: 12.30 : 1
Starting system: Electric starter and kickstarter
Lubrication system:
Dry sumpEngine oil:Recommended brand: YAMALUBE
Type:
SAE 10W-40, 10W-50, 15W-40, 20W-40 or
20W-50
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Without oil filter element replacement:
0.95 L (1.00 US qt, 0.84 Imp.qt) With oil filter element replacement:
1.00 L (1.06 US qt, 0.88 Imp.qt)
Cooling system:Radiator capacity (including all routes): 1.04 L (1.10 US qt, 0.92 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel: Premium unleaded gasoline only
Fuel tank capacity:
7.2 L (1.90 US gal, 1.58 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)Fuel injection:Throttle body:
ID mark: 1DX1 00Spark plug(s):Manufacturer/model: NGK/CR8E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type: Wet, multiple-discTransmission:Primary reduction ratio:
2.652 (61/23)
Final drive: Chain
Secondary reduction ratio: 3.357 (47/14)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 20W-50SAE 20W-40SAE 15W-40SAE 10W-40SAE 10W-50
1DX-9-E1.book 1 ページ 2012年7月31日 火曜日 午前9時31分