TABLE OF CONTENTS SAFETY INFORMATION ................. 1-1
Further safe-riding points ................ 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Immobilizer system .... ..................... 3-1
Main switch/steering lock ................ 3-2
Indicator lights and warning lights ............................................ 3-3
Speedometer .................................. 3-5
Tachometer .................................... 3-5
Multi-function display ...................... 3-5
Anti-theft alarm (opti onal) ............. 3-12
Handlebar switches ...................... 3-12
Front brake lever .......................... 3-14
Rear brake lever ........................... 3-14
Rear brake lock lever .................... 3-15
ABS (for ABS models) . ................. 3-16
Fuel tank cap ................................ 3-17
Fuel ............................................... 3-18
Catalytic converter ........................ 3-19
Seat .............................................. 3-20
Adjusting the rider backrest .......... 3-20
Helmet holder ............................... 3-21
Storage compartments ................. 3-22
Windshield .................................... 3-24 Rear view mirrors ......................... 3-25
Shock absorber assembly ............ 3-26
Sidestand ..................................... 3-26
Ignition circuit cut-o
ff system ........ 3-27
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-15 Adjusting the engine idling
speed ........... ............................ .. 6-16
Checking the throttle grip free play ............................................ 6-17
Valve clearance ............................ 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake
lever free play ............................ 6-20
Adjusting the rear brake lock cable .......................................... 6-21
Checking the rear brake lock ........ 6-21
Checking the front and rear brake pads ........................................... 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive belt slack ............................. 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ................ 6-25
Lubricating the front and rear brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand ........ 6-26
Checking the front fork .................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ........ 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Replacing the headlight bulb ........ 6-32
59C-9-E1.book 1 ページ 2012年6月26日 火曜日 午前11時33分
1-3
SAFETY INFORMATION
1MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution of
the scooter is changed. To avoid the
possibility of an ac cident, use extreme
caution when adding cargo or accesso-
ries to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here, along with
the information about accessories be-
low, are some general guidelines to fol-
low if loading cargo to your scooter:
The total weight of the operator, pas- senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident.
When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Securely
pack your heaviest items as close
to the center of the vehicle as pos-
sible and make sure to distribute
the weight as evenly as possible
on both sides of the scooter to min-
imize imbalance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before
riding. Check accessory mounts
and cargo restraints frequently.
Properly adjust the suspension
for your load (suspension-ad-
justable models only), and
check the condition and pres- sure of your tires.
Never attach any large or heavy items to the handlebar, front
fork, or front fender. Such items
can create unstable handling or
a slow steering response.
This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Maximum load: XP500 198 kg (437 lb)
XP500A 194 kg (428 lb)
59C-9-E1.book 3 ページ 2012年6月26日 火曜日 午前11時33分
1-4
1
SAFETY INFORMATION
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors. Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.
Use caution when adding electri-
cal accessories. If electrical acces- sories exceed the capacity of the
scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 6-17 for tire
specifications and more information on
replacing your tires.
Transporting the Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.
Remove all loose items from the
scooter.
Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Secure the scooter with tie-downs
or suitable straps that are attached
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DESCRIPTION
2-3
23
4
5
6
7
8
9
EAU10430
Controls and instruments
4
2
3
6
7
8
1
11
9
5
10
12
1. Rear brake lever (page 3-14)
2. Left handlebar switches (page 3-12)
3. Rear brake lock lever (page 3-15)
4. Speedometer (page 3-5)
5. Multi-function display (page 3-5)
6. Tachometer (page 3-5)
7. Right handlebar switches (page 3-12)8. Front brake lever (page 3-14)
9. Throttle grip (page 6-17)
10.Front storage compartment B (page 3-22)
11.Main switch/steering lock (page 3-2)
12.Front storage compartment A (page 3-22)
59C-9-E1.book 3 ページ 2012年6月26日 火曜日 午前11時33分
INSTRUMENT AND CONTROL FUNCTIONS
3-2
234
5
6
7
8
9
ference.
EAU10472
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.TIPBe sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code
re-registering key (red bow), keep it in a
safe place and only use it for codere-registering.
EAU10560
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, li-
cense plate light and auxiliary lightcome on, and the engine can be start-
ed. The key cannot be removed.
TIPThe headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF” or thesidestand is moved down.
EAU10661
OFF
All electrical syst
ems are off. The key
can be removed.
WARNING
EWA10061
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result inloss of control or an accident.
EAU10684
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
59C-9-E1.book 2 ページ 2012年6月26日 火曜日 午前11時33分
INSTRUMENT AND CONTROL FUNCTIONS
3-3
1
23
4
5
6
7
8
9the left.
2. Push the key in from the “OFF” po- sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
EAU34341
(Parking)
The steering is locked, and the taillight,
license plate light and auxiliary light are
on. The hazard lights and turn signal
lights can be turned on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “ ”.NOTICE
ECA11020
Do not use the parking position for
an extended length of time, other-wise the battery may discharge.
EAU49392
Indicator lights and warning
lights
EAU11030
Turn signal indicator lights “ ” and
“”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
EAU11080
High beam indicator light “ ”
This indicator light comes on when the high beam of the headlight is switched
on.
EAU43023
Engine trouble warning light “ ”
This warning light comes on if an elec-
trical circuit monitoring the engine is not
working correctly. If this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circui
t of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.TIPThis warning light will come on when
the key is turned to “ON” and the start
switch is pushed, but this does not indi-cate a malfunction.
EAU53990
ABS warning light “ ” (for ABS
models)
In normal operation, the ABS warning
1. Turn signal indicator lights “ ” and “ ”
2. High beam indicator light “ ”
3. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
4. Engine trouble warning light “ ”
5. Immobilizer system indicator light
1
541
1
2
3
ABS
ABS
59C-9-E1.book 3 ページ 2012年6月26日 火曜日 午前11時33分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
2
3
4
567
8
9
11 *Drive belt Check belt condition.
Replace if damaged.
Check belt tension.
Adjust if necessary.
Every 10000 km (6000 mi) until 40000 km (24000 mi), and every
5000 km (3000 mi) thereafter
12 * Drive pulley and
drive axle Lubricate.
13 * Steering bearings Check bearing play and steering
for roughness.
Lubricate with lithium-soap-based grease. Every 20000 km (12000 mi)
14 * Chassis fasteners Make sure that all nuts, bolts
and screws are properly
tightened.
15 Front brake lever
pivot shaft Lubricate with silicone grease.
16 Rear brake lever
pivot shaft Lubricate with silicone grease.
17 Sidestand,
centerstand Check operation.
Lubricate with
lithium-soap-based grease.
18 * Sidestand switch Check operation.
19 * Front fork Check operation and for oil
leakage.
20 * Shock absorber
assembly Check operation and shock
absorber for oil leakage.
21 Engine oil Change. (See pages 3-8 and
6-11.)
When the oil change indicator flashes
Check oil level and vehicle for oil leakage. Every 5000 km (3000 mi)
22 Engine oil filter
cartridge Replace.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
59C-9-E1.book 5 ページ 2012年6月26日 火曜日 午前11時33分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
2
3
4
567
8
9
NOTICE
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU45511
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Place the vehicle on the center- stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10751]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23291
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
59C-9-E1.book 27 ページ 2012年6月26日 火曜日 午前11時33分