TABLE OF CONTENTS
Checking the steering ................... 6-26
Checking the wheel bearings ....... 6-26
Battery .......................................... 6-26
Replacing the fuse ........................ 6-28
Replacing the headlight bulb ........ 6-28
Replacing the tail/brake light
bulb ........................................... 6-29
Replacing a front turn signal light
bulb ........................................... 6-30
Replacing a rear turn signal light
bulb ........................................... 6-31
Replacing the license plate light
bulb ........................................... 6-31
Replacing an auxiliary light bulb ... 6-32
Front wheel ................................... 6-33
Rear wheel ................................... 6-35
Troubleshooting ............................ 6-37
Troubleshooting chart ................... 6-38
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
U40BE2E0.book Page 2 Wednesday, October 10, 2012 8:01 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6 3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Place the inner lens in the original
position, and then install the outer
lens by installing the screws.
NOTICE: Do not overtighten the
screws, otherwise the lens may
break.
[ECA10681]EAU47741
Replacing a front turn signal
light bulb 1. Remove cowling A. (See page
6-7.)
2. Remove the turn signal light bulb
socket (together with the bulb) by
turning it counterclockwise.
3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the cowling.
1. Tail/brake light bulb
1
1. Turn signal light bulb socket
1
1. Turn signal light bulb
1
U40BE2E0.book Page 30 Wednesday, October 10, 2012 8:01 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6
EAUS1611
Replacing a rear turn signal
light bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]EAU47910
Replacing the license plate
light bulb 1. Remove the license plate light cov-
er by removing the screw.
2. Remove the burnt-out bulb by pull-
ing it out from the socket.
1. Screw
1
1. Turn signal light bulb
1
1. License plate light cover
2. Screw
1. License plate light bulb1
21
U40BE2E0.book Page 31 Wednesday, October 10, 2012 8:01 AM
SPECIFICATIONS
8-2
8
Chassis:Frame type:
Backbone
Caster angle:
27.00 °
Trail:
79 mm (3.1 in)Front tire:Type:
With tube
Size:
70/90-17M/C 38P
Manufacturer/model:
DURO/HF314A
Manufacturer/model:
DUNLOP/D104FM (KOR)Rear tire:Type:
With tube
Size:
80/90-17M/C 50P
Manufacturer/model:
DURO/HF314A
Manufacturer/model:
DUNLOP/T900AL (KOR)Loading:Maximum load:
167 kg (368 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)Front:
200 kPa (2.00 kgf/cm², 29 psi)
Rear:
225 kPa (2.25 kgf/cm², 33 psi)
Loading condition:
90–167 kg (198–368 lb)
Front:
200 kPa (2.00 kgf/cm², 29 psi)
Rear:
280 kPa (2.80 kgf/cm², 41 psi)
Front wheel:Wheel type:
Cast wheel
Rim size:
17x1.40Rear wheel:Wheel type:
Cast wheel
Rim size:
17x1.60Front brake:Type:
Single disc brake
Operation:
Right hand operation
Specified brake fluid:
DOT 3 or 4Rear brake:Type:
Drum brake
Operation:
Right foot operation
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
95.0 mm (3.74 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
76.0 mm (2.99 in)Electrical system:Ignition system:
DC CDI
Charging system:
AC magnetoBattery:Model:
MTX7L-BS
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
IncandescenceBulb voltage, wattage × quantity:Headlight:
12 V, 35.0 W/35.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 21.0 W × 2
U40BE2E0.book Page 2 Wednesday, October 10, 2012 8:01 AM
INDEXAAir filter element, cleaning..................... 6-11
Auxiliary light bulb, replacing ................ 6-32BBattery................................................... 6-26
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever .............................................. 3-4
Brake lever, checking and lubricating ... 6-23
Brake lever free play, checking ............. 6-16
Brake light switches .............................. 6-18
Brake pads and shoes, checking .......... 6-18
Brake pedal ............................................. 3-5
Brake pedal,
checking and lubricating ..................... 6-24
Brake pedal free play, adjusting............ 6-17CCables, checking and lubricating .......... 6-23
Carburetor, adjusting ............................ 6-12
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converters ................................ 3-7
Centerstand and sidestand
(for sidestand-equipped models),
checking and lubricating ..................... 6-24
Cowling and panel,
removing and installing ......................... 6-7DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-22
Drive chain slack ................................... 6-20EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-12Engine oil ................................................ 6-9
Engine serial number.............................. 9-1
Engine, starting a warm .......................... 5-2
FFrame serial number .............................. 9-1
Front fork, checking .............................. 6-25
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-3
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-28GGear position indicator lights .................. 3-2HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-28
Helmet holders ....................................... 3-8
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator lights ........................................ 3-2KKickstarter............................................... 3-8LLicense plate light bulb, replacing ........ 6-31MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system... 6-3
Matte color, caution ................................ 7-1NNeutral indicator light .............................. 3-2
PParking .................................................... 5-4
Part locations .......................................... 2-1SSafety information ................................... 1-1
Seat ......................................................... 3-8
Shifting .................................................... 5-2
Shift pedal ............................................... 3-4
Shift pedal, checking ............................. 6-17
Sidestand
(for sidestand-equipped models) ........ 3-10
Spark plug, checking ............................... 6-8
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starter (choke) lever................................ 3-7
Starting and warming up a cold engine ... 5-1
Start switch.............................................. 3-4
Steering, checking................................. 6-26
Storage.................................................... 7-3
Storage compartment.............................. 3-9
Swingarm pivots, lubricating ................. 6-25TTail/brake light bulb, replacing .............. 6-29
Throttle grip and cable,
checking and lubricating ..................... 6-23
Throttle grip free play, checking ............ 6-13
Tires ...................................................... 6-14
Tool kit..................................................... 6-2
Troubleshooting .................................... 6-37
Troubleshooting chart ........................... 6-38
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front),
replacing ............................................. 6-30
U40BE2E0.book Page 1 Wednesday, October 10, 2012 8:01 AM
INDEX
Turn signal light bulb (rear),
replacing ............................................. 6-31
Turn signal switch ................................... 3-4VValve clearance .................................... 6-13WWheel bearings, checking .................... 6-26
Wheel (front) ......................................... 6-33
Wheel (rear).......................................... 6-35
Wheels.................................................. 6-16
U40BE2E0.book Page 2 Wednesday, October 10, 2012 8:01 AM