2013 YAMAHA T110C maintenance

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU17718
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1 Air filter element Clean.√√
Replace.√√
2*Front brake Check operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
3*Rear brake Check operation and adjust brake
pedal free play.√√√√√√
Replace brake shoes. Whenever worn to the limit
4*Brake hose Check for cracks or damage.
Check for correct routing and
clamping.√√√√√
Replace. Every 4 years
5*Brake fluid Replace. Every 2 years
6*Wheels Check runout and for damage.√√√√
7*Tires Check tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearings Check bearing for looseness or
damage.√√√√
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
9*Swingarm Check operation and for exces-
sive play.√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi)
10 Drive chain Check chain slack, alignment and
condition.
Adjust and thoroughly lubricate
chain with engine oil.Every 500 km (300 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
11*Steering bearings Check bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi)
12*Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened.√√√√√
13Brake lever pivot
shaft Lubricate with silicone grease.√√√√√
14Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease.√√√√√
15Centerstand, side-
stand (for side-
stand-equipped
models) Check operation.
Lubricate with lithium-soap-based
grease.√√√√√
16*Front fork Check operation and for oil leak-
age.√√√√
17*Shock absorber as-
semblies Check operation and shock ab-
sorbers for oil leakage.√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU18660
TIP●
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
●
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
18 Engine oil Change. (See page 6-9.)
Check oil level and vehicle for oil
leakage.√Every 3000 km (1800 mi)
19*Front and rear brake
switches Check operation.√√√√√√
20Moving parts and
cables Lubricate.√√√√√
21*Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.√√√√√
22*Lights, signals and
switches Check operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU18741
Removing and installing the
cowling and panel The cowling and panel shown need to
be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
the cowling or panel needs to be re-
moved and installed.
EAU18853
Cowling A
To remove the cowlingRemove the screws, and then pull the
cowling off as shown.To install the cowling
Place the cowling in the original posi-
tion, and then install the screws.
EAU47650
Panel A
To remove the panel1. Remove the screw.2. Slide the panel backward to un-
hook its projection from the slot,
and then pull the panel off.
1. Cowling A
2. Panel A
21
1. Screw
2. Cowling A
1 1
2
1. Panel A
2. Screw
1. Slot
2. Projection
1
2
12
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6 To install the panel
1. Insert the projection into the slot,
and then slide the panel forward.
2. Place the panel in its original posi-
tion, and then install the screw.
EAU19604
Checking the spark plug The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
To remove the spark plug
1. Remove the spark plug cap.
2. Remove the spark plug as shown,
with the spark plug wrench includ-
ed in the owner’s tool kit.To check the spark plug
1. Check that the porcelain insulator
around the center electrode of the
spark plug is a medium-to-light tan
(the ideal color when the vehicle is
ridden normally).
TIPIf the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.
1. Slot
2. Projection
1
2
1. Spark plug cap
1
1. Spark plug wrench
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
62. Check the spark plug for electrode
erosion and excessive carbon or
other deposits, and replace it if
necessary.
3. Measure the spark plug gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.To install the spark plug
1. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
2. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.3. Install the spark plug cap.
EAU47692
Engine oil The engine oil level should be checked
before each ride. In addition, the oil
must be changed at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the engine oil filler
cap, wipe the engine oil dipstick
clean, insert it back into the oil filler
hole (without screwing it in), and
then remove it again to check the
oil level.
Specified spark plug:
NGK/CR6HSA1. Spark plug gapSpark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6
TIPThe engine oil should be between the
minimum and maximum level marks.4. If the engine oil is at or below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.To change the engine oil
1. Start the engine, warm it up for
several minutes, and then turn it
off.
2. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
4. Install the drain bolt and its new
gasket, and then tighten it to the
specified torque.5. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11620
●
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
1. Engine oil filler cap
2. Engine oil dipstick
3. Maximum level mark
4. Minimum level mark
1
2
3
4
1. Engine oil drain bolt
2. Gasket
3. Oil pan3
1
2
Tightening torque:
Engine oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
0.80 L (0.85 US qt, 0.70 Imp.qt)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
●
Make sure that no foreign mate-
rial enters the crankcase.
6. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
7. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU47771
Cleaning the air filter element The air filter element should be cleaned
or replaced at the intervals specified in
the periodic maintenance and lubrica-
tion chart. Clean or, if necessary, re-
place the air filter element more
frequently if you are riding in unusually
wet or dusty areas.
1. Remove the air filter case cover by
removing the screws.
2. Pull the air filter element out.3. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air as shown.
If the air filter element is damaged,
replace it.1. Air filter case cover
2. Screw1
22
1. Air filter element
1. Air filter element
1
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