TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights and warning light ....3-2
Speedometer unit ...........................3-3
Handlebar switches ........................3-3
Front brake lever ............................3-4
Rear brake lever .............................3-4
Fuel and 2-stroke engine oil tank
caps .............................................3-5
Fuel .................................................3-5
Catalytic converter ..........................3-6
2-stroke engine oil ..........................3-7
Starter (choke) lever .......................3-7
Kickstarter .......................................3-8
Seat ................................................3-8
Anti-theft device housing ................3-8
Luggage hook .................................3-9FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing the cowling
and panel .................................... 6-6
Checking the spark plug ................. 6-7
Final transmission oil ...................... 6-8
Cleaning the air filter element ........ 6-9
Adjusting the carburetor ............... 6-10
Checking the throttle grip free
play ........................................... 6-10
Tires ............................................. 6-10
Cast wheels .................................. 6-12Checking the front brake lever free
play ........................................... 6-13
Adjusting the rear brake lever free
play ........................................... 6-13
Checking the front brake pads and
rear brake shoes ...................... 6-14
Checking the brake fluid level ...... 6-14
Changing the brake fluid .............. 6-15
Checking and lubricating the
cables ....................................... 6-16
Checking and lubricating the
throttle grip and cable ............... 6-16
Lubricating the front and rear
brake levers .............................. 6-16
Checking and lubricating the
centerstand ............................... 6-17
Checking the front fork ................. 6-18
Checking the steering .................. 6-18
Checking the wheel bearings ....... 6-19
Battery ......................................... 6-19
Replacing the fuse ....................... 6-21
Replacing the headlight bulb ....... 6-21
Replacing the tail/brake light
bulb ........................................... 6-22
Replacing a turn signal light
bulb ........................................... 6-22
Troubleshooting ........................... 6-23
Troubleshooting chart .................. 6-24
SCOOTER CARE AND STORAGE... 7-1
Matte color caution ........................ 7-1U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM
DESCRIPTION
2-1
2
EAU10410
Left view
12
3 4
1. Air filter element (page 6-9)
2. Seat lock (page 3-8)
3. Final transmission oil filler cap (page 6-8)
4. Kickstarter (page 3-8)U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
EAU17718
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1 Air filter element Clean.√√
Replace.√√
2*Battery Check electrolyte level and specif-
ic gravity.
Make sure that the breather hose
is properly routed.√√√√√
3*Front brake Check operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
4*Rear brake Check operation and adjust brake
lever free play.√√√√√√
Replace brake shoes. Whenever worn to the limit
5*Brake hose Check for cracks or damage.
Check for correct routing and
clamping.√√√√√
Replace. Every 4 years
6*Wheels Check runout and for damage.√√√√
7*Tires Check tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearings Check bearing for looseness or
damage.√√√√
U1S0E1E0.book Page 3 Wednesday, November 7, 2012 3:32 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
EAUM2070
TIP●
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
●
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
21*Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.√√√√√
22*Lights, signals and
switches Check operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U1S0E1E0.book Page 5 Wednesday, November 7, 2012 3:32 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6
EAUM1642
Cleaning the air filter element The air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more fre-
quently if you are riding in unusually
wet or dusty areas.
1. Remove the air filter case cover by
removing the screws.
2. Pull the air filter element out, clean
it with solvent, and then squeeze
the remaining solvent out.
WARNING! Use only a dedicat-
ed parts cleaning solvent. To
avoid the risk of fire or explo-
sion, do not use gasoline or sol-
vents with a low flash point.
[EWA10431]
NOTICE: To avoid dam-
aging the foam material, handle
it gently and carefully, and do
not twist or wring it.
[ECA10511]
3. Apply oil of the recommended type
to the entire surface of the ele-
ment, and then squeeze the ex-
cess oil out.
TIPThe air filter element should be wet but
not dripping.4. Insert the element into the air filter
case. NOTICE: Make sure that
the air filter element is properly
seated in the air filter case. The
engine should never be operat-
ed without the air filter element
installed, otherwise the pis-
ton(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]
5. Install the air filter case cover by in-
stalling the screws.
1. Air filter case cover
1
ZAUM0567
1. Air filter element
1
ZAUM03181
4 32ZAUM0156
Recommended oil:
Foam air filter oil
U1S0E1E0.book Page 9 Wednesday, November 7, 2012 3:32 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1785 mm (70.3 in)
Overall width:
711 mm (28.0 in)
Overall height:
1077 mm (42.4 in)
Seat height:
787 mm (31.0 in)
Wheelbase:
1202 mm (47.3 in)
Ground clearance:
185 mm (7.28 in)
Minimum turning radius:
1800 mm (70.9 in)Weight:Curb weight:
81 kg (179 lb)Engine:Engine type:
Air cooled 2-stroke
Cylinder arrangement:
Single cylinder
Displacement:
49 cm³
Bore × stroke:
40.0 × 39.2 mm (1.57 × 1.54 in)
Compression ratio:
7.20 : 1
Starting system:
Electric starter and kickstarter
Lubrication system:
Separate lubrication (Yamaha autolube)
Engine oil:Type:
YAMALUBE 2S or 2-stroke engine oil
(JASO FC grade) or (ISO EG-C or EG-D
grade)
Engine oil quantity:
Quantity:
1.40 L (1.48 US qt, 1.23 Imp.qt)Final transmission oil:Type:
SAE 10W-30 type SE motor oil
Quantity:
0.11 L (0.12 US qt, 0.10 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
6.5 L (1.72 US gal, 1.43 Imp.gal)
Fuel reserve amount:
2.9 L (0.77 US gal, 0.64 Imp.gal)Carburetor:Manufacturer:
DELLORTO
Type × quantity:
PHBN12 x 1Spark plug(s):Manufacturer/model:
NGK/BR8HS
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction ratio:
1.000
Final drive:
Gear
Secondary reduction ratio:
12.923 (52/13 x 42/13)
Transmission type:
V-belt automaticChassis:Frame type:
Underbone
Caster angle:
27.00 °
Trail:
90 mm (3.5 in)Front tire:Type:
Tubeless
Size:
120/70-12
Manufacturer/model:
PIRELLI / EVO21 (51L)Rear tire:Type:
Tubeless
Size:
130/70-12
Manufacturer/model:
PIRELLI / EVO22 (56L)
U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM
INDEXAAcceleration and deceleration................. 5-3
Air filter element, cleaning....................... 6-9
Anti-theft device housing......................... 3-8BBattery................................................... 6-19
Brake fluid, changing ............................ 6-15
Brake fluid level, checking .................... 6-14
Brake lever, front..................................... 3-4
Brake lever, rear ..................................... 3-4
Brake levers, lubricating........................ 6-16
Brake pads and shoes, checking .......... 6-14
Braking .................................................... 5-3CCables, checking and lubricating .......... 6-16
Carburetor,adjusting ............................. 6-10
Care ........................................................ 7-1
Catalytic converter .................................. 3-6
Centerstand, checking and
lubricating ........................................... 6-17
Cowling and panel, removing and
installing................................................ 6-6DDimmer switch ........................................ 3-4EEngine break-in ....................................... 5-4
Engine oil ................................................ 3-7
Engine, starting a warm .......................... 5-2FFinal transmission oil .............................. 6-8
Front brake lever free play, checking .... 6-13
Front fork, checking .............................. 6-18
Fuel ......................................................... 3-5
Fuel and 2-stroke engine oil tank caps ... 3-5Fuel consumption, tips for reducing........ 5-4
Fuel level warning light ........................... 3-2
Fuse, replacing ..................................... 6-21
HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-21
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator lights and warning light ............ 3-2KKickstarter............................................... 3-8LLuggage hook ......................................... 3-9MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-1OOil level warning light.............................. 3-2PParking ................................................... 5-5
Part locations .......................................... 2-1RRear brake lever free play, adjusting .... 6-13SSafe-riding points.................................... 1-5
Safety information................................... 1-1
Seat ........................................................ 3-8
Spark plug, checking .............................. 6-7
Specifications ......................................... 8-1Speedometer unit .................................... 3-3
Starter (choke) lever................................ 3-7
Starting a cold engine ............................. 5-1
Starting off ............................................... 5-2
Start switch.............................................. 3-4
Steering, checking................................. 6-18
Storage.................................................... 7-3
TTail/brake light bulb, replacing .............. 6-22
Throttle grip and cable, checking and
lubricating ........................................... 6-16
Throttle grip free play, checking ............ 6-10
Tires ...................................................... 6-10
Troubleshooting .................................... 6-23
Troubleshooting chart ........................... 6-24
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-22
Turn signal switch ................................... 3-4VVehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-19
Wheels .................................................. 6-12
U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM