TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights and warning light ....3-2
Speedometer unit ...........................3-3
Handlebar switches ........................3-3
Front brake lever ............................3-4
Rear brake lever .............................3-4
Fuel and 2-stroke engine oil tank
caps .............................................3-5
Fuel .................................................3-5
Catalytic converter ..........................3-6
2-stroke engine oil ..........................3-7
Starter (choke) lever .......................3-7
Kickstarter .......................................3-8
Seat ................................................3-8
Anti-theft device housing ................3-8
Luggage hook .................................3-9FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing the cowling
and panel .................................... 6-6
Checking the spark plug ................. 6-7
Final transmission oil ...................... 6-8
Cleaning the air filter element ........ 6-9
Adjusting the carburetor ............... 6-10
Checking the throttle grip free
play ........................................... 6-10
Tires ............................................. 6-10
Cast wheels .................................. 6-12Checking the front brake lever free
play ........................................... 6-13
Adjusting the rear brake lever free
play ........................................... 6-13
Checking the front brake pads and
rear brake shoes ...................... 6-14
Checking the brake fluid level ...... 6-14
Changing the brake fluid .............. 6-15
Checking and lubricating the
cables ....................................... 6-16
Checking and lubricating the
throttle grip and cable ............... 6-16
Lubricating the front and rear
brake levers .............................. 6-16
Checking and lubricating the
centerstand ............................... 6-17
Checking the front fork ................. 6-18
Checking the steering .................. 6-18
Checking the wheel bearings ....... 6-19
Battery ......................................... 6-19
Replacing the fuse ....................... 6-21
Replacing the headlight bulb ....... 6-21
Replacing the tail/brake light
bulb ........................................... 6-22
Replacing a turn signal light
bulb ........................................... 6-22
Troubleshooting ........................... 6-23
Troubleshooting chart .................. 6-24
SCOOTER CARE AND STORAGE... 7-1
Matte color caution ........................ 7-1U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10461
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU10640
ON “ ”
All electrical circuits are supplied with
power, and the engine can be started.
The key cannot be removed.TIPThe headlight, meter lighting and tail-
light come on automatically when the
engine is started.
EAU10661
OFF “ ”
All electrical systems are off. The key
can be removed.
WARNING
EWA10061
Never turn the key to “ ” or “ ”
while the vehicle is moving. Other-
wise the electrical systems will be
switched off, which may result in
loss of control or an accident.
EAUM2920
CHECK “ ”
The 2-stroke engine oil level warning
light and the fuel level warning light
should come on. (See page 3-2.)
EAU10684
LOCK “ ”
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the “ ” posi-
tion, and then turn it to “ ” while
still pushing it.3. Remove the key.
To unlock the steering
Push the key in, and then turn it to “ ”
while still pushing it.
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INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU11006
Indicator lights and warning
light
EAU11020
Turn signal indicator light “ ”
This indicator light flashes when the
turn signal switch is pushed to the left or
right.
EAU11080
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11181
Oil level warning light “ ”
This warning light comes on when the
key is in the “ ” position or if the oil lev-
el in the 2-stroke engine oil tank is low
during operation. If the warning light
comes on during operation, stop imme-
diately and fill the oil tank with Ya-
malube 2 or equivalent 2-stroke engine
oil of either JASO grade “FC” or ISO
grades “EG-C” or “EG-D”. The warning
light should go off after the 2-stroke en-
gine oil tank has been refilled.TIPIf the warning light does not come on
when the key is in the “ ” position or
does not go off after the 2-stroke en-
gine oil tank has been refilled, have a
Yamaha dealer check the electrical cir-
cuit.NOTICE
ECA16291
Do not operate the vehicle until you
know that the engine oil level is suf-
ficient.
EAUM2910
Fuel level warning light “ ”
This warning light comes on when only
the last two segments of the fuel meter
are displayed, approximately 2.9 L
(0.77 US gal, 0.64 Imp.gal) of fuel re-
mains in the fuel tank. If this occurs, re-
fuel as soon as possible.TIP●
Do not allow the fuel tank to empty
itself completely.
●
The last segment of the fuel meter
and the fuel symbol will flash when
the fuel tank is nearly empty.
●
The electrical circuit of the warning
light can be checked as follows.
1. High beam indicator light “ ”
2. Turn signal indicator light “ ”
3. Fuel level warning light “ ”
4. Oil level warning light “ ”ZAUM0962
3
42 1
ZAUM0963
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15597
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-5
2-stroke engine oil Check oil level in oil tank.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.3-7
Final transmission oil Check vehicle for oil leakage. 6-8
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage.6-14, 6-14
Rear brake Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-13, 6-14
U1S0E1E0.book Page 1 Wednesday, November 7, 2012 3:32 PM
OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15951
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10271
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
EAUM2126
Starting a cold engine NOTICE
ECA10250
See page 5-4 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.1. Turn the key to “ ”, and when the
oil level warning light comes on,
turn the key to “ ”.NOTICE
ECA10240
If the oil level warning light does not
come on, have a Yamaha dealer
check the electrical circuit.2. Turn the starter (choke) on and
close the throttle completely. (See
page 3-7.)3. While applying the front or rear
brake, start the engine by pushing
the start switch or by pushing the
kickstarter lever down.
If the engine fails to start by push-
ing the start switch, release the
switch, wait a few seconds, and
then try again. Each starting at-
tempt should be as short as possi-
ble to preserve the battery. Do not
crank the engine more than 5 sec-
onds on any one attempt. If the en-
gine does not start with the starter
motor, try using the kickstarter.
4. After starting the engine, move the
starter (choke) lever back halfway.
5. When the engine is warm, turn the
starter (choke) off.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6
●
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
●
Clean the filler cap before re-
moving. Use only DOT 3 or DOT
4 brake fluid from a sealed con-
tainer.
●
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
●
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 3 or DOT 4 may
result in a harmful chemical re-
action.
●
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
NOTICE
ECA17640
Brake fluid may damage painted sur-
faces or plastic parts. Always clean
up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAUM1360
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the brake
hose replaced every four years or
whenever it is damaged or leaking.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU23272
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU45511
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
ZAUM0896
ZAUM0897
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SPECIFICATIONS
8-2
8
Loading:Maximum load:
184 kg (406 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
150 kPa (1.50 kgf/cm², 22 psi)
Rear:
160 kPa (1.60 kgf/cm², 23 psi)
Loading condition:
90–184 kg (198–406 lb)
Front:
150 kPa (1.50 kgf/cm², 22 psi)
Rear:
160 kPa (1.60 kgf/cm², 23 psi)Front wheel:Wheel type:
Cast wheel
Rim size:
12xMT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
12xMT3.50Front brake:Type:
Single disc brake
Operation:
Right hand operationSpecified brake fluid:
DOT 3 or 4
Rear brake:Type:
Drum brake
Operation:
Left hand operationFront suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
100.0 mm (3.94 in)Electrical system:Ignition system:
DC CDI
Charging system:
AC magnetoBattery:Model:
CB4L-B (GS), YB4L-B (YUASA)
Voltage, capacity:
12 V, 4.0 AhHeadlight:Bulb type:
Incandescence
Bulb voltage, wattage × quantity:Headlight:
12 V, 35.0 W/35.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Meter lighting:
LED
High beam indicator light:
LED
Oil level warning light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LEDFuses:Main fuse:
7.5 A
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