Page 129 of 174
8-38
8
23. Stop the engine and allow it to cool. If the cool-
ant level has dropped after the engine has
cooled, add sufficient coolant until it reaches
the top of the radiator, and then install the ra-
diator cap.
24. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system.25. Install the V-belt cooling duct, and then tightenthe clamp screw.
26. Install the footboard by installing the bolts and nuts, and then tighten them to the specified
torques.
TIPTighten footboard bolts B in the order shown.1. Footboard nut
2. Footboard bolt A
3. Footboard bolt B
3
1
2
1
U1HP61E0.book Page 38 Thursday, April 5, 2012 3:33 PM
Page 159 of 174
8-68
8
Engine overheating
WARNING
EWB02290Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec-
ommended coolant as soon as possible.Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
U1HP61E0.book Page 68 Thursday, April 5, 2012 3:33 PM
Page 164 of 174

10-2
10
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity:
Without oil filter cartridge replacement: 2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement:
2.10 L (2.22 US qt, 1.85 Imp.qt)Final gear oil:Type:SAE 80 API GL-4 Hypoid gear oil Quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.22 L (0.23 US qt, 0.19 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maximum level mark):
0.24 L (0.25 US qt, 0.21 Imp.qt)
Radiator capacity (including all routes): 1.99 L (2.10 US qt, 1.75 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:YFM700FAPD Unleaded gasoline only
YFM700FAPSED Unleaded gasoline only
YFM7FGD Regular unleaded gasoline only
YFM7FGPAD Regular unleaded gasoline only
YFM7FGPD Regular unleaded gasoline only
YFM7FGPHD Regular unleaded gasoline only
YFM7FGPLED Regular unleaded gasoline only
YFM7FGPSED Regular unleaded gasoline only
Fuel tank capacity: 20.0 L (5.28 US gal, 4.40 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U1HP61E0.book Page 2 Thursday, April 5, 2012 3:33 PM
Page 167 of 174

10-5
10
Wheel travel:230 mm (9.1 in)Electrical system:Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent)
Neutral indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED EPS warning light:
YFM700FAPD LED
YFM700FAPSED LED
YFM7FGPAD LED
YFM7FGPD LED
YFM7FGPHD LED
YFM7FGPLED LED
YFM7FGPSED LED
Park indicator light: LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
High-range indicator light:
LED
Low-range indicator light: LED
Differential gear lock indicator light: LED
Fuses:Main fuse:40.0 A
Fuel injection system fuse: 15.0 A
EPS fuse:
YFM700FAPD 40.0 A
YFM700FAPSED 40.0 A
YFM7FGPAD 40.0 A
YFM7FGPD 40.0 A
YFM7FGPHD 40.0 A
YFM7FGPLED 40.0 A
YFM7FGPSED 40.0 A
U1HP61E0.book Page 5 Thursday, April 5, 2012 3:33 PM
Page 171 of 174

INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-39
Axle boots .................................................................... 8-52BBattery .......................................................................... 8-56
Brake fluid, changing ................................................... 8-49
Brake fluid level, checking ........................................... 8-48
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-53
Brake pads, checking the front and rear ...................... 8-47
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ......................... 8-54
Brake pedal free play, adjusting ................................... 8-50
Brakes .......................................................................... 8-46
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-53
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-32
Coolant temperature warning light ................................. 4-3DDifferential gear oil ................................................ 5-3, 8-29
Drive select lever ......................................................... 4-15 Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ........ 8-46
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-22
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light (for EPS model) ................................ 4-3FFinal gear oil ......................................................... 5-3, 8-27
Four-wheel-drive/differential gear lock indicator ............ 4-4
Front and rear brake lever free play, checking ............ 8-49
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-15
Fuses, replacing .......................................................... 8-59HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-63
Headlight bulb, replacing ............................................. 8-61
High-range indicator light ............................................... 4-2
Horn switch .................................................................... 4-8IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
U1HP61E0.book Page 1 Thursday, April 5, 2012 3:33 PM
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