6-4
61. Bring the ATV to a complete stop.
2. Apply the brake pedal.
3. Shift from neutral to reverse and vice versa by
moving the drive select lever along the shift
guide.
TIPWhen in reverse, the reverse indicator light should
come on. If the indicator light does not come on,
have a Yamaha dealer check the electrical circuit.
4. Check behind for people or obstacles, andthen release the brake pedal.
5. Open the throttle lever gradually and continue to watch to the rear while backing.EBU20682Engine break-in TIP●For ATVs equipped with an odometer or an hour
meter, follow the figures given in km (mi) or the
figures given in hours.●For ATVs not equipped with an odometer or
hour meter, follow the figures given in hours.There is never a more important period in the life of
your engine than the first 320 km (200 mi) or 20
hours of riding. For this reason, you should read
the following material carefully.
Since the engine is brand new, do not put an ex-
cessive load on it for the first 320 km (200 mi) or 20
hours. The various parts in the engine wear and
polish themselves to the correct operating clear-
ances. During this period, prolonged full-throttle
operation or any condition that might result in en-
gine overheating must be avoided.
1. Drive select lever
2. F (Forward)
3. N (Neutral)
4. R (Reverse)
1
F2
N3R4
U1NS61E0.book Page 4 Tuesday, May 15, 2012 5:19 PM
7-12
7Select a large, flat, unpaved area to become famil-
iar with your ATV. Make sure that this area is free
of obstacles and other riders. You should practice
control of the throttle, brakes, and turning tech-
niques in this area before trying more difficult ter-
rain.
Set the parking brake and follow the instruction on
page 6-1 to start the engine. Once it has warmed
up you are ready to begin riding your ATV. With the
engine idling, return the starter (choke) to the
closed position, and shift the drive select lever into
the forward position, and then release the parking
brake. Apply the throttle slowly and smoothly.
The centrifugal clutch will engage and you will start
to accelerate. If the throttle is applied too abruptly,
the front wheels may lift off the ground, resulting in
a loss of directional control. Avoid higher speeds
until you are thoroughly familiar with the operation
of your ATV.
When slowing down or stopping, release the throt-
tle and apply the brakes smoothly and evenly. Im-
proper use of the brakes can cause the tires to lose
traction, reducing control and increasing the possi-
bility of an accident. TURNING YOUR ATV
WARNING
EWB01771Always follow proper procedures for turning
as described in this Owner’s Manual. Practice
turning at low speeds before attempting to turn
at faster speeds. Do not turn at speeds too fast
for your skills or the conditions. ATV could go
out of control, causing a collision or overturn.To achieve maximum traction on unpaved surfac-
es, the two rear wheels turn together at the same
speed. Therefore, unless the wheel on the inside
of the turn is allowed to slip or lose some traction,
the ATV will resist turning. A special turning tech-
nique must be used to allow the ATV to make turns
quickly and easily. It is essential that this skill be
learned first at low speed.
As you approach a curve, slow down and begin to
turn the handlebars in the desired direction. As you
do so, put your weight on the footboard to the out-
side of the turn (opposite your desired direction)
and lean your upper body into the turn. Use the
throttle to maintain an even speed through the turn.
This maneuver will let the wheel on the inside of
the turn slip slightly, allowing the ATV to make the
turn properly.
U1NS61E0.book Page 12 Tuesday, May 15, 2012 5:19 PM
8-8
8
EBU28391TIP●Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.●Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinder and calipers, and changethe brake fluid.
Replace the brake hoses every four years and if cracked or damaged.23 *Front and rear brake
switches Check operation and correct if necessary.
√√√√√
24 *Lights and switches Check operation and correct if necessary.
Adjust headlight beams.
√√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1NS61E0.book Page 8 Tuesday, May 15, 2012 5:19 PM
8-35
84. Tighten the locknut at the brake lever.
5. Check gap “A” again and, if necessary, adjust
it.
TIPWhen adjusting the rear brake lever free play:●Be sure not to step on the brake pedal.●Make sure the brake pedal does not move.
EBU24230Axle boots The axle boots must be checked for damage at the
intervals specified in the periodic maintenance and
lubrication chart. Check the axle boots for tears or
damage. If any damage is found, have them re-
placed by a Yamaha dealer.EBU29881Brake light switches The brake light, which is activated by the brake
pedal and brake levers, should come on just be-
fore braking takes effect.
1. Locknut
2. Brake lever free play adjusting bolt
1. Axle boot (each side)
1 1
U1NS61E0.book Page 35 Tuesday, May 15, 2012 5:19 PM
8-36
8
The rear brake light switch for the brake pedal can
be adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make the
brake light come on earlier, turn the adjusting nut
in direction (a). To make the brake light come on
later, turn the adjusting nut in direction (b).
EBU24902Checking and lubricating the cables The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec- essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02581●Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could
restrict the operation of controls and lead to
an accident or injury.●Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
1. Rear brake light switch
2. Rear brake light switch adjusting nut
Recommended lubricant:
Yamaha Chain and Cable Lube or engine oil
U1NS61E0.book Page 36 Tuesday, May 15, 2012 5:19 PM
8-45
87. Install the bulb holder cover and the cover at
the rear of the headlight. NOTICE: Make sure
the headlight bulb holder cover is securely
fitted over the bulb holder and seated
properly.
[ECB00671]
8. Adjust the headlight beam if necessary.EBU25551Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer make
this adjustment.To raise a headlight beam, turn the headlight beam
adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
EBU25580Replacing the tail/brake light bulb If the tail/brake light bulb burns out, have a
Yamaha dealer replace it.EBU25651Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.1. Headlight beam adjusting screw
U1NS61E0.book Page 45 Tuesday, May 15, 2012 5:19 PM
10-4
10
Operation:Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Drum brake
Operation: Left hand and right foot operationFront suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
160 mm (6.3 in)Rear suspension:Type:Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Electrical system:Ignition system:
DC CDI
Charging system: AC magnetoBattery:Model:
YTX14AH Voltage, capacity:
12 V, 12.0 Ah
Headlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: 14 V, 3.0 W × 1
Neutral indicator light: 12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1
Oil temperature warning light: 12 V, 1.7 W × 1
On-command four-wheel-drive indicator light: 12 V, 1.7 W × 1Fuses:Main fuse:
30.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 15.0 A
Auxiliary DC jack fuse: 10.0 A
U1NS61E0.book Page 4 Tuesday, May 15, 2012 5:19 PM
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-19
Axle boots .................................................................... 8-35BBattery .......................................................................... 8-39
Brake fluid, changing .................................................... 8-30
Brake fluid level, checking ............................................ 8-29
Brake lever free play, checking the front ...................... 8-30
Brake lever, front ............................................................ 4-8
Brake levers, checking and lubricating ......................... 8-37
Brake light switches ..................................................... 8-35
Brake pads and shoes, checking ................................. 8-27
Brake pedal and rear brake lever ................................... 4-8
Brake pedal, checking and lubricating ......................... 8-37
Brakes .......................................................................... 8-27
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-36
Carburetor, adjusting .................................................... 8-25
Carrier, front ................................................................. 4-16
Carrier, rear .................................................................. 4-16
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1DDifferential gear oil ......................................................... 5-3
Differential gear oil, changing ....................................... 8-18
Drive select lever .......................................................... 4-10 Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ......... 8-27
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-25
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-5FFinal gear oil .......................................................... 5-3, 8-15
Four-wheel-drive indicator light ...................................... 4-3
Fuel ....................................................................... 4-11, 5-3
Fuel cock ...................................................................... 4-12
Fuel tank cap ................................................................ 4-10
Fuses, replacing ........................................................... 8-41HHandlebar switches ........................................................ 4-5
Headlight beam, adjusting ............................................ 8-45
Headlight bulb, replacing .............................................. 8-43
Horn switch .................................................................... 4-5IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
U1NS61E0.book Page 1 Tuesday, May 15, 2012 5:19 PM