2013 YAMAHA FZR engine

Maintenance
82
EJU33768
Maintenance
Periodic checks and lubrication will keep your
watercraft in the safest and most efficient con-
dition possible. Therefore, make sure to carry
out the periodic maintenance. Safety is an ob-
ligation of the watercraft owner. Proper main-
tenance must be carried out to keep the
exhaust emission and sound levels within the
regulated limits. The most important points of
watercraft inspection and lubrication are ex-
plained on the following pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories de-
signed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited warranty.
Maintenance, replacement, or repair of the
emission control devices and system may
be performed by any marine SI engine re-
pair establishment or individual. Warranty
repair, however, must be performed at an
authorized Yamaha marine dealership.
WARNING
EWJ00311
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU33802Tool kit
A tool kit is included with this watercraft. Place
the tool kit in a waterproof bag and always carry it with you whenever you use the water-
craft.
EJU42020Removing and installing the engine
cover
The engine cover is removable.
To remove the engine cover:
(1) Remove the seats. (See page 40 for seat
removal and installation procedures.)
(2) Remove the engine cover screws.
1 Tool bag
2 Screwdriver
3 Garden hose adapter
4 10/12 mm box wrench
5 Pliers
6 Open-end wrench
1 Engine cover screw
1
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Maintenance
83
(3) Lift up the engine cover to remove it.
To install the engine cover:
(1) Place the engine cover in its original posi-tion, and then push it down.
(2) Install the engine cover screws, and then tighten them to the specified torque.
(3) Securely install the seats in their original positions.
1Engine cover
Tightening torque:
Engine cover screw:
4.5 Nm (0.46 kgf-m, 3.3 ft-lb)
1
UF2R74E0.book Page 83 Wednesday, August 22, 2012 2:26 PM

Maintenance
84
EJU37062Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to be performed more frequently depending on your operating conditions. If you have any ques-
tions, consult a Yamaha dealer.
This “ ” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial
Thereafter every
Page
10
hours 50 hours
100
hours 200
hours
6
months 12
months 12
months 24
months
Spark plugs Check, clean, replace —
Lubrication points Lubricate —
Internal engine
components Spray lubricant
—
Intermediate hous-
ing Lubricate
—
Fuel system Check —
Fuel tank Check, clean —
Engine idling
speed Check, adjust
—
Throttle shaft Check —
Water inlet strain-
er Check, clean
—
Bilge strainer Clean —
Electric bilge
pump strainer Clean
—
Impeller Check —
Jet thrust nozzle
angle Check, adjust
—
Steering master Check, adjust —
Q.S.T.S. mecha-
nism Check, adjust
—
Shift cable and re-
verse gate Check, adjust
—
Throttle cable Check —
Stern drain plugs Check, replace —
Battery Check, charge —
Rubber coupling Check —
UF2R74E0.book Page 84 Wednesday, August 22, 2012 2:26 PM

Maintenance
85
EJU36942Engine oil and oil filter
WARNING
EWJ00340
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00991
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
Engine mountCheck —
Nuts and bolts Check —
Air filter element Check —
Engine oil Replace 85
Oil filter Replace 85
Valve clearance Check, adjust —
Item Operation
Initial Thereafter every
Page
10
hours 50 hours 100
hours 200
hours
6
months 12
months 12
months 24
months
UF2R74E0.book Page 85 Wednesday, August 22, 2012 2:26 PM

Specifications
86
EJU34542
Specifications
Watercraft capacity:
Maximum people on board:2 person
Maximum load capacity: 160 kg (353 lb)
Dimensions:
Length:
3370 mm (132.7 in)
Width: 1230 mm (48.4 in)
Height: 1160 mm (45.7 in)
Dry weight: 367 kg (809 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
154.5 kW@7500 r/min
Maximum fuel consumption: 63.7 L/h (16.8 US gal/h, 14.0 Imp.gal/h)
Cruising range at full throttle: 1.10 hour
Trolling speed:
1250 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
4
Engine displacement: 1812 cm³
Bore & stroke: 86.0 × 78.0 mm (3.39 × 3.07 in)
Compression ratio:
8.6 : 1
Valve clearance-intake (cold): 0.14–0.23 mm (0.0055–0.0091 in)
Valve clearance-exhaust (cold): 0.28–0.37 mm (0.0110–0.0146 in)
Lubrication system:
Wet sump
Cooling system: Water
Starting system: Electric
Ignition system:
T.C.I. Spark plug:
LFR6A
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Battery capacity:
12 V, 19 Ah
Charging system: Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type: Axial flow, single stage
Impeller rotation: Counterclockwise
Jet thrust nozzle angle: 24.0+24.0 °
Jet thrust nozzle trim angle:
-10, -5, 0, 5, 10 °
Fuel and oil:
Recommended fuel:Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON): 90
Recommended engine oil type SAE: SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SE,SF,SG,SH,SJ,SL
Fuel tank total capacity: 70 L (18.5 US gal, 15.4 Imp.gal)
Engine oil quantity with oil filter replacement: 3.1 L (3.28 US qt, 2.73 Imp.qt)
Engine oil quantity without oil filter replacement:
3.0 L (3.17 US qt, 2.64 Imp.qt)
Engine oil total quantity: 4.3 L (4.55 US qt, 3.78 Imp.qt)
UF2R74E0.book Page 86 Wednesday, August 22, 2012 2:26 PM

Trouble recovery
87
EJU34561
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the pos-
sible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU36984Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLE POSSIBLE CAUSE REMEDYPAGE
Engine does not
start (Starter motor
does not turn over) Yamaha Se-
curity System
Lock mode selected Select unlock mode
26
Engine shut-
off switch Clip not in place Install clip
27
Fuse Burned out Replace fuse and
check wiring 91
Battery Run down Recharge77
Poor terminal con-
nections Tighten as required
77
Terminal corroded Clean or replace 77
Starter motor Faulty Have serviced by
Yamaha dealer —
Engine does not
start (Starter motor
turns over) Throttle lever Squeezed
Release27
Fuel Empty Refill as soon as pos-
sible 47
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Spark plug
cap Not connected or
loose Have serviced by
Yamaha dealer
—
Connected to wrong
cylinder Have serviced by
Yamaha dealer
—
Fuel injec-
tion system Fuel pump faulty Have serviced by
Yamaha dealer —
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Trouble recovery
88
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible47
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Incorrect heat range Have serviced by Yamaha dealer —
Gap incorrect Have serviced by Yamaha dealer —
Spark plug
cap Not connected or
loose Have serviced by
Yamaha dealer
—
Cracked, torn, or
damaged Have serviced by
Yamaha dealer
—
Electrical wir-
ing Loose connection Have serviced by
Yamaha dealer —
Fuel injec-
tion system Faulty or clogged in-
jectors Have serviced by
Yamaha dealer
—
Warning light or in-
dicator blinks or
comes on Fuel level Empty Refill as soon as pos-
sible47
Oil pressure
warning Oil pressure dropped Have serviced by
Yamaha dealer 37
Engine over-
heated Jet intake clogged Clean
90
Check engine
warning Faulty sensors Have serviced by
Yamaha dealer 38
TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
89
Watercraft slow or
loses powerShift lever Not completely shift-
ed into forward posi-
tion Push lever forward
until it stops 31
Watercraft
operation
mode Low RPM Mode acti-
vated
Deactivate Low RPM
Mode 33
Cavitation Jet intake clogged Clean 90 Impeller damaged or
worn Have serviced by
Yamaha dealer
90
Engine over-
heat warning Engine speed reduc-
tion control activated Clean jet intake and
cool engine
38
Oil pressure
warning Engine speed reduc-
tion control activated Add oil
37
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Incorrect heat range Have serviced by Yamaha dealer —
Gap incorrect Have serviced by Yamaha dealer —
Spark plug
cap Not connected or
loose Have serviced by
Yamaha dealer
—
Electrical wir-
ing Loose connection Have serviced by
Yamaha dealer —
Fuel Stale or contaminat- ed Have serviced by
Yamaha dealer
—
Air filter Clogged Have serviced by Yamaha dealer—
Oil buildup Have serviced by Yamaha dealer —
TROUBLE POSSIBLE CAUSE REMEDY PAGE
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