2013 YAMAHA FZ8 N fuel filter

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-3
Controls and instruments ............... 2-5
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-8
Handlebar switches ...................... 3-11
Clutch lever .................................. 3-13
Shift pedal .................................... 3-13
Brake lever.................................... 3-13
Brake pedal .................................. 3-14
ABS (for ABS models) .................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Fuel tank breather hose and
overflow hose ............................ 3-17
Catalytic converter ....................... 3-17
Seats ............................................ 3-18
Storage compartment .................. 3-19
Adjusting the front fork ................. 3-20
Adjusting the shock absorber assembly ................................... 3-22
Luggage strap holders ................. 3-24 Sidestand ...................................... 3-24
Ignition circuit cut-off system ....... 3-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the
cowling and panel........................ 6-8
Checking the spark plugs ............... 6-9
Engine oil and oil filter cartridge.... 6-10
Coolant.......................................... 6-13
Replacing the air filter element ..... 6-14
Adjusting the engine idling speed ......................................... 6-16 Checking the throttle grip free
play ............................................ 6-17
Valve clearance............................. 6-17
Tires .............................................. 6-18
Cast wheels .................................. 6-20
Adjusting the clutch lever free play ............................................ 6-20
Checking the brake lever free
play ............................................ 6-21
Brake light switches ..................... 6-22
Checking the front and rear brake pads .......................................... 6-22
Checking the brake fluid level ...... 6-23
Changing the brake fluid .............. 6-24
Drive chain slack........................... 6-25
Cleaning and lubricating the drive chain.......................................... 6-26
Checking and lubricating the cables ........................................ 6-27
Checking and lubricating the
throttle grip and cable ............... 6-27
Checking and lubricating the brake and shift pedals............... 6-28
Checking and lubricating the brake and clutch levers ............. 6-28
Checking and lubricating the
sidestand................................... 6-29
Checking the front fork ................. 6-29
Checking the steering................... 6-30
Checking the wheel bearings ....... 6-31
Battery .......................................... 6-31U2SHE1E0.book Page 1 Tuesday, July 15, 2014 4:04 PM

DESCRIPTION
2-1
2
EAU32221
Left viewFZ8-N
2
13 6,754
12
13 11 10 9
8
1. Front fork spring preload adjusting bolt (page 3-20)
2. Air filter element (page 6-14)
3. Seat lock (page 3-18)
4. Main fuse (page 6-32)
5. Fuel injection system fuse (page 6-32)
6. Storage compartment (page 3-19)
7. Owner’s tool kit (page 6-2) 8. Shock absorber assembly spring
preload adjusting ring (page 3-22)
9. Shock absorber assembly rebound damping force adjusting screw (page 3-22)
10.Shift pedal (page 3-13)
11.Idle adjusting screw (page 6-16)
12.Engine oil drain bolt (page 6-10)
13.Engine oil filter cartridge (page 6-10)
U2SHE1E0.book Page 1 Tuesday, July 15, 2014 4:04 PM

DESCRIPTION
2-2
2FZ8-NA
2
1
3 6,754
12
13 11 10 9
8
1. Front fork spring preload adjusting bolt (page 3-20)
2. Air filter element (page 6-14)
3. Seat lock (page 3-18)
4. Main fuse (page 6-32)
5. Fuel injection system fuse (page 6-32)
6. Storage compartment (page 3-19)
7. Owner’s tool kit (page 6-2)
8. Shock absorber assembly spring preload adjusting ring (page 3-22)
9. Shock absorber assembly rebound damping force adjusting screw
(page 3-22) 10.Shift pedal (page 3-13)
11.Idle adjusting screw (page 6-16)
12.Engine oil drain bolt (page 6-10)
13.Engine oil filter cartridge (page 6-10)U2SHE1E0.book Page 2 Tuesday, July 15, 2014 4:04 PM

OPERATION AND IMPORTANT RIDING POINTS
5-3
5
NOTICE
ECA10261
Even with the transmission in
the neutral position, do not
coast for lon g perio ds of time
with the en gine off, an d d o not
tow the motorcycle for lon g d is-
tances. The transmission is
properly lu bricate d only when
the en gine is runnin g. Ina de-
quate lu brication may damag e
the transmission.
 Always use the clutch while
chan gin g g ears to avoi d d am-
a g in g the en gine, transmission,
an d d rive train, which are not
d esi gne d to withstan d the
shock of force d shiftin g.
EAU16811
Tips for re ducin g fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Shift up swiftly, and avoid high en-
gine speeds during acceleration.
 Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17094
0–1000 km (0–600 mi)
Avoid prolonged operation above 5800
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged an d the oil filter car-
tri dge or element replace d.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6900
r/min.
U2SHE1E0.book Page 3 Tuesday, July 15, 2014 4:04 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
EAU33032
Changin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the ra diator cap when the en gine is
hot.
[EWA10382] EAU49664
Replacin
g the air filter ele-
mentThe air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the rider seat. (See page 3-18.)
2. Remove the fuel tank cowling bolts on both sides.
3. Pull the bottom of the cowling out- ward on both sides, then remove
the cowling by moving it forward,
and then lifting it up. 4. Remove the fuel tank bolt on both
sides.
5. Lift the front of the fuel tank, and carefully tilt it back and away from
the air filter case, but do not dis-
connect the fuel hoses.
WARNING! Make sure that the
fuel tank is well supporte d. Do1. Fuel tank cowling
2. Fuel tank cowling bolt
1
2
1. Fuel tank bolt
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6
not tilt or pull the fuel tank too
much, otherwise the fuel hoses
may come loose, which could
cause fuel leaka
ge an d a fire
hazar d.
[EWA10412]
6. Remove the air filter case cover by
removing the screws. NOTICE:
When removing the air filter
case cover, be careful not to al-
low forei gn o bjects to drop into
the air intake manifold .
[ECA12882]
7. Pull the air filter element out. 8. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The en gine shoul d never
b e operated without the air filter
element installed , otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
9. Install the air filter case cover by
installing the screws.
10. Place the fuel tank in the original position. Make sure that the fuel
hoses are properly connected and
routed, and not pinched. Be sure
to place the fuel tank breather
hose and the fuel tank overflow
hose in the original position.
WARNING! Before placin g the
fuel tank in the ori ginal position,
make sure that the fuel hoses
are not damag ed . If any fuel
hose is damag ed , do not start
the en gine but have a Yamaha
d ealer replace the hose, other-
wise fuel may leak, creatin g a
fire hazar d.
[EWA11362]
1. Air filter case
2. Fuel tank
1. Fuel tank hose
1
2
1
1. Screw
1. Air filter element
2. Air intake manifold
1
1
1
2
2
U2SHE1E0.book Page 15 Tuesday, July 15, 2014 4:04 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2140 mm (84.3 in)
Overall width:
770 mm (30.3 in)
Overall height: 1065 mm (41.9 in)
Seat height: 815 mm (32.1 in)
Wheelbase:
1460 mm (57.5 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 3000 mm (118.1 in)Wei ght:Curb weight:
FZ8-N 211 kg (465 lb)
FZ8-NA 216 kg (476 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement: 779 cm³
Bore × stroke:
68.0 × 53.6 mm (2.68 × 2.11 in)
Compression ratio:
12.0 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:2.90 L (3.07 US qt, 2.55 Imp.qt)
With oil filter cartridge replacement:
3.10 L (3.28 US qt, 2.73 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.25 L (2.38 US qt, 1.98 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 17.0 L (4.49 US gal, 3.74 Imp.gal)
Fuel reserve amount:
3.4 L (0.90 US gal, 0.75 Imp.gal)Fuel injection:Throttle body:ID mark:39PL 20Spark plu g(s):Manufacturer/model:
NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:1.512 (65/43)
Final drive:
Chain
Secondary reduction ratio: 2.875 (46/16)
Transmission type: Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio: 1st:
2.692 (35/13)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U2SHE1E0.book Page 1 Tuesday, July 15, 2014 4:04 PM

10-1
10
INDEXAABS (for ABS models) ........................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-14
Auxiliary light bulb, replacing ................ 6-37BBattery .................................................. 6-31
Brake and clutch levers, checking and lubricating ........................................... 6-28
Brake and shift pedals, checking and lubricating ........................................... 6-28
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-23
Brake lever ............................................ 3-13
Brake lever free play, checking............. 6-21
Brake light switches.............................. 6-22
Brake pedal........................................... 3-14CCables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4
Cowling and panel, removing and
installing................................................ 6-8DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-26
Drive chain slack................................... 6-25EEngine break-in....................................... 5-3
Engine idling speed .............................. 6-16 Engine oil and oil filter
cartridge ........... 6-10
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking ... 6-22
Front fork, adjusting ............................. 3-20
Front fork, checking ............................. 6-29
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow hose ................................................... 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-32HHandlebar switches .............................. 3-11
Hazard switch....................................... 3-12
Headlight bulb, replacing ..................... 6-35
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-39
Luggage strap holders ......................... 3-24MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3 Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function meter unit .........................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-12SSafety information ...................................1-1
Seats .....................................................3-18
Shifting ....................................................5-2
Shift pedal .............................................3-13
Shock absorber assembly, adjusting ....3-22
Sidestand ..............................................3-24
Sidestand, checking and lubricating.....6-29
Spark plugs, checking ............................6-9
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-12
Steering, checking ................................6-30
Storage ...................................................7-3
Storage compartment ...........................3-19
Supporting the motorcycle ...................6-39TTail/brake light bulb, replacing..............6-38
Throttle grip and cable, checking and
lubricating ...........................................6-27
Throttle grip free play, checking ...........6-17
Tires ......................................................6-18
Tool kit ....................................................6-2
U2SHE1E0.book Page 1 Tuesday, July 15, 2014 4:04 PM