2013 TOYOTA RAV4 EV service

JOBNAME: 1183107-2013-r4eWG-E PAGE: 39 SESS: 12 OUTPUT: Fri Nov 30 10:46:58 2012
/tweddle/toyota/sched-maint/1183107-en-r4e/wg
105,000 miles or 126 months
Check installation of driver’s floor matInspect and adjust all fluid levelsRotate tiresVisually inspect brake linings/drums and brake pads/discs
Inspect the following:
__ Ball joints and dust covers
__ Battery coolant
__ Brake lines and hoses
__ Drive shaft boots
__ Health check
__ Heater coolant__ Motor/Inverter coolant
__ Radiator, condenser, hoses and/or
intercooler
__ Steering gear box
__ Steering linkage and boots
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may
shorten the life of the cabin air filter. Replacement may be needed if you notice
reduced air flow from the air conditioner and heater or if the windows fog easily when
you use the Freshmode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions
1
Driving on dirt roads or dusty roads:Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading2:Tighten nuts and bolts on chassis and body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Perform these service items only if you drive primarily under the conditions indicated.2Not all vehicles are designed for towing. Refer to your Vehicle Owner’s Manual for details.3Perform this service item at every 48 months or 50,000 miles whichever comes first. Refer to “Battery Coolant” in
the “Explanation of Maintenance Items” section in the back of this guide for more information.
4Initial replacement at 100,000 miles/120 months. Replace every 50,000 miles/60 months thereafter. Refer to
“Heater Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more information.
5Perform this service item at every 48 months or 50,000 miles whichever comes first. Refer to “Motor/Inverter
Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more information.
Maintenance Log
MAINTENANCE
Maintenance Log39

JOBNAME: 1183107-2013-r4eWG-E PAGE: 40 SESS: 12 OUTPUT: Fri Nov 30 10:46:58 2012
/tweddle/toyota/sched-maint/1183107-en-r4e/wg
110,000 miles or 132 months
Check installation of driver’s floor matInspect and adjust all fluid levelsRotate tiresVisually inspect brake linings/drums and
brake pads/discs
Inspect the following:__ Battery coolant
__ Health check
__ Motor/Inverter coolant
Additional Maintenance Items for
Special Operating Conditions
1
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect steering linkage and bootsTighten nuts and bolts on chassis and
body
Driving while towing, using a car-top
carrier, or heavy vehicle loading2:Tighten nuts and bolts on chassis and
body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
115,000 miles or 138 months
Check installation of driver’s floor matInspect and adjust all fluid levelsRotate tiresVisually inspect brake linings/drums and
brake pads/discs
Inspect the following:__ Battery coolant
__ Health check
__ Motor/Inverter coolant
Additional Maintenance Items for
Special Operating Conditions
1
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect steering linkage and bootsTighten nuts and bolts on chassis and
body
Driving while towing, using a car-top
carrier, or heavy vehicle loading2:Tighten nuts and bolts on chassis and
body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
Maintenance Log
MAINTENANCE
40Maintenance Log

JOBNAME: 1183107-2013-r4eWG-E PAGE: 41 SESS: 12 OUTPUT: Fri Nov 30 10:46:58 2012
/tweddle/toyota/sched-maint/1183107-en-r4e/wg
120,000 miles or 144 months
Check installation of driver’s floor matInspect and adjust all fluid levelsReplace cabin air filterReplace battery coolant3
Replace motor/inverter coolant4
Rotate tires
Inspect the following:
__ Ball joints and dust covers
__ Battery coolant
__ Brake lines and hoses
__ Brake linings/drums and brakepads/discs
5
__ Drive shaft boots
__ Health check __ Heater coolant
__ Motor/Inverter coolant
__ Radiator, condenser, hoses and/or
intercooler
__ Steering gear box
__ Steering linkage and boots
Additional Maintenance Items for Special Operating Conditions
1
Driving on dirt roads or dusty roads:Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading2:Tighten nuts and bolts on chassis and body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Perform these service items only if you drive primarily under the conditions indicated.2Not all vehicles are designed for towing. Refer to your Vehicle Owner’s Manual for details.3Perform this service item at every 48 months or 50,000 miles whichever comes first. Refer to “Battery Coolant” in
the “Explanation of Maintenance Items” section in the back of this guide for more information.
4Perform this service item at every 48 months or 50,000 miles whichever comes first. Refer to “Motor/Inverter
Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more information.
5Inspect thickness measurement and disc runout.
Maintenance Log
MAINTENANCE
Maintenance Log41

JOBNAME: 1183107-2013-r4eWG-E PAGE: 43 SESS: 11 OUTPUT: Fri Nov 30 10:46:58 2012
/tweddle/toyota/sched-maint/1183107-en-r4e/wg
Brake Linings/Drums and Brake
Pads/Discs
Check the brake linings (shoes) and
drums for scoring, burning, fluid leakage,
broken parts and excessive wear. Check
the pads for excessive wear and the discs
for runout, excessive wear and fluid
leakage. Replace any deteriorated or
damaged parts. A qualified technician
should perform these operations.
Cabin Air Filter
Replace at specified intervals. Driving in
heavy traffic, on dirt roads or in urban,
desert or dusty areas may shorten filter’s
life. More frequent replacement may be
necessary.
Drive Shaft Boots
Check the drive shaft boots and clamps
for cracks, deterioration and damage.
Replace any deteriorated or damaged parts
and, if necessary, repack the grease. A
qualified technician should perform these
operations.
Driver’s Floor Mat
•Only use the driver’s floor mat
designed specifically for the model
and model year of your vehicle.
• Always properly secure the driver’s
floor mat using the retaining hooks.
• Never install another floor mat on top
of the existing driver’s floor mat.
• Never install the driver’s floor mat
upside down.
Health Check
Notice: This operation is to be performed
by a qualified technician.
• Technician will use the Toyota
Techstream Diagnostic Tool to
generate a Vehicle Health Check
Summary.
• Diagnostic codes will be recovered
and displayed if present in the
vehicle’s various systems.
• Service Campaign status (if any
outstanding) will be displayed.
• Firmware versions for vehicle
electronic control units are confirmed,
where applicable.
Heater Coolant
Replace at specified intervals. When
performing inspections, check that the
heater coolant level is between the FULL
and LOW lines on the see-through
reservoir tank.
Notice: A qualified technician should
perform this operation.
• Only use TOYOTA Super Long Life
Coolant (SLLC) or similar high quality
ethylene glycol based non-silicate,
nonamine, nonnitrite, and non-borate
coolant.
• Use coolant that is diluted by 50%.
• Do not use Zerex G48.
• To prevent foreign matter such as
dust or dirt from entering the cooling
system, make sure to confirm that the
container used to add coolant is clean
and free of foreign matter such as
dust or dirt.
Explanation of Maintenance Items
Maintenance Log43
MAINTENANCE

JOBNAME: 1183107-2013-r4eWG-E PAGE: 45 SESS: 11 OUTPUT: Fri Nov 30 10:46:58 2012
/tweddle/toyota/sched-maint/1183107-en-r4e/wg
Model
In-service date
Selling dealership
Key number
Body style
Mileage at delivery
Selling dealership phone number
Vehicle Identification Number
Vehicle Identification
MAINTENANCE
Maintenance Log45

CUSTOMER LOYALTY WC13
TOYOTA MOTOR SALES USA INC
PO BOX 2991
TORRANCE CA 90509-9809
Safety PrecautionS
Your R AV4 EV has both high-voltage DC and AC systems as well as a 12-volt system. Both
DC and AC high voltage are very dangerous and can cause personal injury, severe burns,
electric shock and even fatal injury.
To avoid personal injury, please follow all caution labels attached to high-voltage parts.
Do not touch or attempt to remove or replace any high-voltage (orange-colored) wiring and
connectors. Do not touch the service plug located on top of the traction battery assembly.
If an accident occurs, do not touch any high-voltage wiring, connectors or parts such as
the under hood DC/DC converter or vehicle battery assembly.
The high voltage traction battery assembly is concealed in a rigid metal case and is not
likely to be breached except in a severe crash. Do not touch any electrolyte or liquid that
might spill or leak from the vehicle battery as the result of an accident.
Water is recommended as the extinguishing agent for vehicle fires except for high voltage
battery fires which should be allowed to burn out.
The Toyota R AV4 EV is being offered in limited quantities in certain California
markets. While non-powertrain maintenance or repairs can be performed by any
Toyota dealership, powertrain and high voltage component maintenance or repairs
must only be performed by an authorized R AV4 EV Toyota dealership. Because
your electric powertrain can only be serviced by an authorized R AV4 EV Toyota
dealership, Toyota does not recommend home-basing the vehicle outside the state
of California. To locate your nearest authorized R AV4 EV Toyota dealership, log
on to www.toyota.com or contact the Toyota Customer Experience Center at
(800) 331-4331.