5-6
OTHER CONTROLS AND EQUIPMENT
53MH0-74E
Fuel Filler Cap
ALTO 800
53MH0512
ALTO K10
53M-07-02153MH0513
The fuel filler cap is located on the left rear
side of the vehicle. The fuel filler door can
be unlocked by pulling up the opener lever
located on the outboard side of the driver’s
seat and locked by simply closing the door.
68KN048
To remove the fuel filler cap:
1) Open the fuel filler door.
2) Remove the cap by turning it counter-
clockwise.
53MH0514
NOTE:
If the fuel filler door is equipped with the
cap holder (1), then use the cap holder to
hold fuel filler cap while refueling.
To reinstall the fuel filler cap:
1) Turn the cap clockwise until you hear
several clicks.
2) Close the fuel filler door.
EXAMPLE
EXAMPLE
EXAMPLE
Open
Close
EXAMPLE
CAUTION
Remove the fuel filler cap slowly. The
fuel may be under pressure and may
spray out, causing injury.
(1)
EXAMPLE
5-7
OTHER CONTROLS AND EQUIPMENT
53MH0-74E
Engine Hood
53MH0515
To open the engine hood:
1) Pull the hood release handle located on
the outboard side of the driver’s side.
This will disengage the engine hood
lock halfway.
53MM05009
2) Push the under-hood release lever
sideways with your finger, as shown in
the illustration. While pushing the lever,
lift up the engine hood.
53MM05010
3) Continue to lift up the hood until it is
high enough to support with the prop
rod.
To close the engine hood:
1) Lift the hood up slightly and remove the
prop rod from the hole. Put the prop rod
back to the holding clip.
2) Lower the hood close to the bumper,
then let it drop down. Make sure the
hood is securely latched after closing.
WA R N I N G
Fuel is extremely flammable. Do not
smoke when refueling, and make
sure there are no open flames or
sparks in the area.
WA R N I N G
If you need to replace the fuel cap,
use a Maruti genuine cap. Use of an
improper cap can result in a malfunc-
tion of the fuel system or emission
control system. It may also result in
fuel leakage in the event of an acci-
dent.
EXAMPLE
EXAMPLE
EXAMPLE
WA R N I N G
Make sure the hood is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
6-1
VEHICLE LOADING AND TOWING
53MH0-74E
Vehicle Loading
Your vehicle was designed for specific
weight capacities. The weight capacities of
your vehicle are indicated by the Gross
Vehicle Weight Rating (GVWR) and the
Permissible maximum Axle Weight (PAW,
front and rear). The GVWR and PAW (front
and rear) are listed in the “SPECIFICA-
TIONS” section.
GVWR – Maximum permissible overall
weight of the fully loaded vehicle (including
all the occupants, accessories and cargo
plus the trailer nose weight if towing a
trailer).
PAW – (Front and Rear) Maximum permis-
sible weight on an individual axle.
Actual weight of the loaded vehicle and
actual loads at the front and rear axles can
only be determined by weighing the vehi-
cle.
Compare these weights to the GVWR and
PAW (front and rear). If the gross vehicle
weight or the load on either axle exceeds
these ratings, you must remove enough
weight to bring the load down to the rated
capacity.
Trailer Towing
Your MARUTI SUZUKI was originally
designed to carry people and a normal
amount of cargo, not to tow a trailer. MAR-
UTI SUZUKI does not recommend you use
your vehicle to tow a trailer. Towing a trailer
can adversely affect handling, durability,
and fuel economy.WA R N I N G
Never overload your vehicle. The
gross vehicle weight (sum of the
weights of the vehicle, all the occu-
pants, accessories, cargo plus trailer
nose weight if towing a trailer) must
never exceed the Gross Vehicle
Weight Rating (GVWR). In addition,
never distribute a load so that the
weight on either the front or rear axle
exceeds the Permissible maximum
Axle Weight (PAW).
WA R N I N G
Always distribute cargo evenly. To
avoid personal injury or damage to
your vehicle, always secure cargo to
prevent it from shifting if the vehicle
moves suddenly. Place heavier
objects on the floor and as far for-
ward in the cargo area as possible.
Never pile cargo higher than the top
of the seat backs.
INSPECTION AND MAINTENANCE
7
53MH0-74E
INSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Drive Belt ............................................................................. 7-10
Engine Oil and Filter ........................................................... 7-10
Engine Coolant .................................................................... 7-13
Air Cleaner ........................................................................... 7-15
Spark Plugs ......................................................................... 7-15
Gear Oil ................................................................................ 7-16
Clutch Pedal ........................................................................ 7-17
Fuel Filter ............................................................................. 7-17
Brakes .................................................................................. 7-18
Steering ................................................................................ 7-20
Tires ...................................................................................... 7-20
Battery .................................................................................. 7-22
Fuses .................................................................................... 7-23
Bulb Replacement ............................................................... 7-27
Wiper Blades ....................................................................... 7-29
Windshield Washer Fluid ................................................... 7-31
Air Conditioning System .................................................... 7-31
7-1
INSPECTION AND MAINTENANCE
53MH0-74E
60A187S
WA R N I N G
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be espe-
cially careful to observe:
(Continued)
WA R N I N G
(Continued)
• To prevent damage or unintended
activation of the air bag system or
seat belt pretensioner system, be
sure the battery is disconnected
and the ignition switch has been in
the “LOCK” position for at least 90
seconds before performing any
electrical service work on your
vehicle. Do not touch air bag sys-
tem components, seat belt preten-
sioner system components or
wires.
The wires are wrapped with yellow
tape or yellow tubing, and the cou-
plers are yellow for easy identifica-
tion.
• Do not leave the engine running in
garages or other confined areas.
• When the engine is running, keep
hands, clothing, tools, and other
objects away from the fan and drive
belt. Even though the fan may not
be moving, it can automatically
turn on without warning.
(Continued)
WA R N I N G
(Continued)
• When it is necessary to do service
work with the engine running, make
sure that the parking brake is set
fully and the transaxle is in Neutral.
• Do not touch ignition wires or other
ignition system parts when start-
ing the engine or when the engine
is running, or you could receive an
electric shock.
• Be careful not to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
• Do not allow smoking, sparks, or
flames around fuel or the battery.
Flammable fumes are present.
• Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
• Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
• Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground,
into sewers, etc.
7-3
INSPECTION AND MAINTENANCE
53MH0-74E
*Interval: This interval should be judged by
odometer reading or months, whichever comes
first.km (x 1,000)
monthsFREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST
1 5 10 20 30 40 50 60 70 80
1 6 12 24 36 48 60 72 84 96
ENGINE
1.Water pump drive belt (Tension, Wear) AIIIIIIRAI
2. Engine Coolant (Level, Leakage) I I I R I R I R I R
3.Engine oil and Oil filter R I RRRRRRRR
4. Cooling system hoses and connections (Leakage, Damage) I I IIIIIIII
5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –
6. Engine mounting (Loose, Damage) – – T – T – T – T –
7. Valve Clearance – A – A – A – A – A
8. Camshaft timing belt (Damage, Wear)–––I–I–I–I
Replace Every 1,00,000 km
9. Exhaust system (Noise, Leakage etc.) – I – I – I – I – I
10. Positive crankcase ventilation System (Hoses, Connections and Valve) – I – I – I – I – I
IGNITION
1. Ignition wiring (Damage, Deterioration) – – – I – I – I – I
2. Spark plugs (Clean and Adjust the gap) – – I R I R I R I R
FUEL
1. Air cleanerPaved-road Clean every 5,000 km. Replace after every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace after every 40,000 km.
More frequent replacement if dust condition is severe.
2. Fuel tank cap, fuel lines and connections (Leakage, Damage) – I – – – I – – – I
3. Fuel filter (Leakage) I I I I I R I I I R
CLUTCH AND TRANMISSION
1. Clutch pedal (Play) I I IIIIIIII
2. Clutch slipping (Dragging or Excessive damage) I I IIIIIIII
3. Manual Transmission Oil (Level, Leakage)IIIIIIIIII
Replace every 1,60,000 kms or 10 years, which ever comes earlier
DRIVE SHAFTS
1. Drive shafts boot (Boot cut / Damage) – I IIIIIIII
2.Drive Shaft Noise IIIIIIIIII
7-7
INSPECTION AND MAINTENANCE
53MH0-74E
*Interval: This interval should be judged by
odometer reading or months, whichever comes
first.km (x 1,000)
monthsFREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST
1 5 10 20 30 40 50 60 70 80
1 6 12 24 36 48 60 72 84 96
ENGINE
1.Water pump drive belt (Tension, Wear) ––––– I ––– I
2. Engine Coolant (Level, Leakage) I I I R I R I R I R
3. Engine oil and Oil filter – – RRRRRRRR
4. Cooling system hoses and connections (Leakage, Damage)IIIIIIIIII
5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –
6. Engine Mounting (Loose, Damage) – – T – T – T – T –
7.Valve Clearance –––– I –– I ––
8. Exhaust System (Noise, Leakage etc.) – I – I – I – I – I
9. Positive crankcase ventilation System (Hoses, Connections and Valve) – I – I – I – I – I
IGNITION
1. Ignition wiring (Damage, Deterioration) – – – I – I – I – I
2.Spark plugs –––––R–––R
FUEL
1. Air cleanerPaved-road Clean every 5,000 km. Replace after every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace after every 40,000 km.
More frequent replacement if dust condition is severe.
2. Fuel tank cap, fuel lines and connections (Leakage, Damage) – I – – – I – – – I
3. Fuel filter (Leakage) – I I I I R I I I R
CLUTCH AND TRANMISSION
1.Clutch pedal (Play) IIIIIIIIII
2.Clutch slipping (Dragging or Excessive damage) IIIIIIIIII
3. Manual Transmission Oil (Level, Leakage)IIIIIIIIII
Replace every 1,60,000 kms or 10 years whichever comes first
DRIVE SHAFTS
1. Drive shaft boots (Boot cut / Damage)IIIIIIIIII
2.Drive Shaft Noise IIIIIIIIII
BRAKE
1. Brake fluid (Level, Leakage) I I I R I R I R I R
2. Brake pedal (Pedal-to-wall clearance)IIIIIIIIII
7-10
INSPECTION AND MAINTENANCE
53MH0-74E
Drive Belt
Make sure the drive belt tension is correct.
If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning, or exces-
sive belt wear can result. When you press
the belt with your thumb midway between
the pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
If you need to replace or adjust the belt
have it done by your MARUTI SUZUKI
dealer.F8D
51KM036
K10B
53M-09-003
Engine Oil and Filter
Specified Oil (ALTO 800)
53M-09-004
(1) Preferred
Be sure that the engine oil you use comes
under the quality classification of SG+, SL,
SM and SN. Select the appropriate oil vis-
cosity according to the above chart.
SAE 5W-30 (1) is the best choice for good
fuel economy, and good starting in cold
weather.
Specified Oil
(ALTO K10)
53M-09-005
(1) Preferred
Be sure that the engine oil you use comes
under the quality classification of SL, SM
and SN. Select the appropriate oil viscosity
according to the above chart.
WA R N I N G
When the engine is running, keep
hands, hair, clothing, tools, etc. away
from the moving fan and drive belts.
: 100 N (10 kg, 22 lbs) press
GE: Generator
DEF: Deflection
AC: Air conditioner compressorDEF: 6 – 7 mm
(0.24 – 0.28 in.)
GE
AC
DEF: 7 – 8 mm
(0.28 – 0.31 in.)
EXAMPLE
EXAMPLE