Page 621 of 796

07-6
1) Front Suspension (Double Wishbone)
Suspension is the term given to the system of springs, shock absorbers and linkages that connects a
vehicle to its wheels and allows relative motion between the two. Suspension systems serve a dual
purpose - contributing to the vehicle's road-holding/handling and braking for good active safety and
driving pleasure, and keeping vehicle occupants comfortable and reasonably well isolated from road
noise, bumps, and vibrations, etc. These goals are generally at odds, so the tuning of suspensions
involves finding the right compromise. It is important for the suspension to keep the road wheel in contac
t
with the road surface as much as possible, because all the forces acting on the vehicle do so through
the contact patches of the tires. The suspension also protects the vehicle itself and any cargo or luggage
from damage and wear.
2) Rear Suspension (Multi Link Type)
1. OVERVIEW
Double wishbone suspension is an independent
suspension design using two (occasionally
parallel) wishbone-shaped arms to locate the
wheel. Each wishbone or arm has two mounting
points to the chassis and one joint at the knuckle.
The shock absorber and coil spring mount to the
wishbones to control vertical movement. Double
wishbone designs allow the engineer to carefully
control the motion of the wheel throughout
suspension travel, controlling such parameters as
camber angle, caster angle, toe pattern, roll
center height, scrub radius, scuff and more.
The multi-link type is used for the rear
suspension to distribute the internal force (load)
applied to the link while driving. Also, the change
in camber or toe and shock load from the road
has been minimized by optimizing the link
arrangement.
Page 627 of 796

07-12
3. WHEEL ALIGNMENT
Wheel alignment (adjustment of Camber, Caster and Toe) is part of standard automobile maintenance
that consists of adjusting the angles of the wheels so that they are set to the specification. The purpose
of these adjustments is to reduce tire wear, and to ensure that vehicle travel is straight and true (without
"pulling" to one side). Alignment angles can also be altered beyond the specifications to obtain a specific
handling characteristic.
When viewed from the top, the distance between the tire centers is smaller in the front than in
the rear. ▶
Side slip protection
Parallel front wheels rotation (straight ahead driving is ensured by toe-in to prevent the wheels from tilting
outwards by the camber while driving)
Prevention of uneven (outward) tire wear Prevention of toe-out from wearing of steering linkage -
-
-
1) Toe-in
The difference of measured distances between the front ends of the tires (A) and the rear ends of the
tires (B) along the same axle when viewed the wheels from the top.
Toe-inFront0.˚±0.10˚
Rear0.48˚±0.15˚
Necessity for Wheel Alignment ▶
Wheel alignment consists of adjusting the angles of the wheels so that they are perpendicular to the
ground and parallel to each other. The purpose of these adjustments is maximum tire life and a vehicle
that tracks straight and true when driving along a straight and level road.
The symptoms of a vehicle that is out of alignment are:
Uneven or rapid tire wear
Pulling or drifting away from a straight line
Wandering on a straight level road
Spokes of the steering wheel off to one side while driving on a straight and level road.
Page 688 of 796

11-6
4. TROUBLESHOOTING
Problem Possible Cause Action
Movements of steering
feels heavyIrregular wear or binding of steering ball joint
due to lack of lubrication or foreign material
insertionLubricate or replace
Damaged or defective steering gear Replace the steering gear
assembly
Incorrect steering pinion preload Adjust
Defective steering shaft join Replace
leakage of steering fluid Repair or replace
Insufficient steering fluid or air insertionFill up fluid or bleed air
Defective steering oil pump Replace
Damaged or loosened pump drive belt
Adjust or replace
Clogging of fluid line Repair or replace
Damaged wheel or tire Repair or replace
Defective suspension Repair or replace
Steering wheel pulls to
one sideDamaged steering linkage Replace
Damaged wheel or tire Repair or replace
Defective brake system Repair or replace
Defective suspension Repair or replace
Excessive free play of
steering wheelWorn steering gear Replace the steering gear
assembly
Worn or damaged steering ball joint Replace
Looseness of steering gear box Retighten
Poor returning of steering
wheelBroken or binding of steering ball joint Replace
Improper correct steering pinion preload Replace the steering gear
assembly
Damaged wheel or tire Repair or replace
Defective suspension Repair or replace
Page 689 of 796

11-74610-00
Problem Possible Cause Action
Excessive vibration of
steering wheel (shimming)Broken steering linkage Replace
Looseness of steering gear box Retighten
Broken or binding of steering ball joint Replace
Worn or damaged front wheel bearing Replace
Damaged wheel or tire Repair or replace
Defective suspension Repair or replace
Abnormal noise from
steering systemLooseness of steering gear box Retighten
Defective steering gear Replace the gear
assembly
Interference between steering column and
partsRepair
Looseness of steering linkage Retighten
Loosened or damaged oil pump drive belt Repair or replace
Looseness of oil pump bracket Retighten
Looseness of oil pump Retighten
Air insertion into system Bleed air
Defective oil pump Replace
Abnormal noise when
turning steering wheelLooseness of steering column Retighten
Worn or damaged steering shaft bearing Replace the steering
column
Looseness of intermediate shaft Retighten
Too heavy steering wheel Worn or damaged steering shaft bearing Replace the steering
column
Ignition key cannot be
inserted into key cylinderDefective lock cylinder Replace the steering
column
Defective ignition switch Replace the ignition
switch
Page 690 of 796

11-8
Free Play Check ▶
Start the engine and place the wheels at
straight ahead direction.
Turn the steering wheel until the tires starts
to move and measure the distance on the
circumference of the steering wheel. A.
B.
Free play30 mm
If the free play is out of the specified value,
check the free play in steering column shaft
connection and steering linkage. Replace or
repair if necessary.
Steering Effort Check ▶
Park the vehicle on a paved and flat ground
and place the front wheels at straight ahead
direction.
Start the engine and let it run around 1,000
rpm.
Install the spring scale on the circumference of
the steering wheel and measure the steering
effort in both directions. A.
B.
C.
Steering effort in
standstillbelow 3.0 kg
The difference between both sides should
be within 0.6 kg.
Steering Angle Check ▶
Place the front wheel on a turning radius
measuring tool.
Turn the steering wheel to the both ends and
measure the maximum steering angle. A.
B.
Steering
angleInner36.4°
Outer31.5°
If the steering angle is out of the specified
value, check and adjust the toe-in.