2013 SSANGYONG KORANDO Service Manual

Assembly mark
Top surface of piston Top surface of cylinder block
Assembling the piston
Install the piston rings with the "X" mark on the ring facing upwards.-
-
-
#1 cylinder

1130-25
Components
Overview
Connecting rod converts the reciprocating movement of piston to the rotating movement of crankshaft.
The big end is connected to connecting rod bearing and the crank pin journal, and the small end is
connected to the piston pin.
Components
Connecting rod
Piston pin bush
Connecting rod
Connecting rod upper bearing
Connecting rod lower bearing
Connecting rod cap
Connecting rod cap bolt A.
B.
C.
D.
E.
F.

Selection of connecting rod bearing
Select the bearing shell combination according to the table below:
Conrod_UPR
GradeConrod_LWR
GradeClearance
Red Blue 0.005 ~ 0.050
Yellow Yellow 0.005 ~ 0.050
Blue Red 0.005 ~ 0.050

1130-01
Overview
Crankshaft is installed on the cylinder block. The crankshaft converts the reciprocative movement of
piston to the rotatinal movement.
Layout and Components
Crankshaft

Bottom of cylinder block Crankshaft sprocket installing surface
Crankshaft lower bearing Crankshaft lower bearing
Selection of crankshaft main bearing
Pin
punch
markColorDiameter of crankshaft
main journal in cylinder
block (mm)
* Blue 62.500 ~ 62.506
** Yellow 62.506 ~ 62.513
*** Red 62.513 ~ 62.519Mark ColorDiameter of
crankshaft main
journal (mm)
B Blue 57.960 ~ 57.965
Y Yellow 57.955 ~ 57.960
R Red 57.950 ~ 57.955
W White 57.945 ~ 57.950
V Violet 57.940 ~ 57.945
Engine
name
Main
journal
bearing
#1 #2 #3 #4 #5
G2 0DF
RRWWR

1128-01
Front view
Rear view
Spring pin (cylinder head mounting)
Expansion plug (exhaust: 6)
Screw plug (water jacket plug) (30Nm)
Screw plug (oil gallery plug)
Spring pin (T.G.C.C) A.
B.
C.
D.
E.
Overview
The cylinder block is made of special cast iron, and contains the major components such as cylinder
head, crankshaft and piston assembly. There are oil and coolant galleries to lubricate and cool the
engine.
Components
Plug screw (water jacket plug) (70Nm)
Expansion plug (intake: 4)
Spring pin (A/C mounting)
Oil gallery (oil filter assembly)
Ctankshaft position sensor mounting
Plug screw (oil gallery plug)
Spring pin (RR seal mounting) A.
B.
C.
D.
E.
F.
G.

Engine oil
Coolant
Coolant and oil flows
Cylinder head
Cylinder block water
jacket
Coolant pumpCoolant pipe
Thermostat
Supply line to cylinder head
Oil pumpSupply line to PCJ
Main bearing
Oil filter assembly

1740-01
1. SPECIFICATION
Unit Description Specification
Air cleaner elementFilter type Dry, filter element
Filtering area
Service intervalClean every 7,500 km
Change every 15,000 km
Air cleaner assemblyWeight 1.45 kg
Operating temperature
Capacity 7L
Shorten the service interval under severe conditions such as driving on a dusty road or offroad. *