Page 483 of 1336
Returnless Type
1. OVERVIEW
The fuel system is a returnless type that the fuel pressure regulator is mounted inside the fuel tank.
The engine ECU controls the fuel injection in each injector electronically.
According to the engine loads, the engine ECU draws or cuts off the evaporated gas in canister into the
combustion chamber. The fuel system consists of fuel tank, fuel lines, fuel pump and fuel pressure
regulator.
Fuel supply line to
sub tank
Fuel return lineFuel supply line
Maintain 3.8 bar
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1745-01
1. OVERVIEW
This system purifies the exhaust gas generated by the combustion in the engine to reduce the pollutants
and noise during that arise during combustion.
Harmful materials produced in the combustion process is treated and reduced in the exhaust system.
Harmful materials discharged from the crankcase and fuel tank is drawn into the intake system again to
reduce discharge amount of harmful materials.
Emission aftertreatment system
Catalytic Converter & O2 Sensor
The catalytic converter is a monolith type purification system composed of cordierite which purifies
exhaust gas through the small holes of active monolith catalyst from the exhaust manifold. As exhaus
t
gas passes through the small holes in the layer in the middle, its CO and HC are reduced by
oxidization reaction and its NOx is reduced by reduction reaction to Pt, Ph and Pd. The oxygen
sensor sends signals for feedback and determination of catalyst condition. For detailed description,
see the corresponding section. -
The fuel evaporative gas is a gas evaporated to the atmosphere in the section between the fuel tank and
fuel line, and its main component is hydrocarbon (HC). The fuel evaporative gas is temporarily stored in
the canister, and it is drawn to the engine through the throttle body when the purge control solenoid valve
is open according to the engine operating condition.
Gas in the combustion chamber is sealed by the piston. However, gas is leaked through the gap
between the cylinder and piston and drawn into the crankcase during the compression and explosion
strokes. This gas is blow-by gas and its main components are hydrocarbon and carbon monoxide. If this
gas is drawn into the crankcase, the system can be corroded and oil can be deteriorated. Also, if this
gas is discharged into the air, it can pollute the environment. To prevent these, the blow-by gas
reduction system (also called as crankcase ventilation system) draws the blow-by gas from the
crankcase to the combustion chamber for combustion.
Purge Canister Control
Blow-by gas control system (crankcase ventilation system)
Page 500 of 1336
1443-01
1. OVERVIEW
The ignition system is to supply high voltage generated from the ignition coil to the spark plug. The
G20DF engine is equipped with the independent type direct ignition system that the ignition coil is
installed in each cylinder.
The basic ignition timing in each cylinder is determined by the signals from camshaft position sensor and
crankshaft position sensor.
This ignition system controls the electronic ignition timing received from the engine ECU. To control the
ignition timing precisely, the ECU use the information below:
Engine load
Coolant temperature
Intake air temperature
Engine rpm
Camshaft position sensor (CPS)
Crankshaft position sensor (CKS) -
-
-
-
-
-
If the signal from the camshaft position sensor is not delivered to the engine ECU, the ignition coil and
fuel system cannot be operated.
Page 632 of 1336
3. MAJOR CHANGES
Changes for engine compartment fuse box
8410-02 Engine compartment fuse box
- Changed layout
Name Changes made
A ALT terminal and fuse (150A) Newly adopted
B A/C compressor relay Changed to PCB type
C Headlamp high beam Changed to PCB type
D Rear glass/heated mirror relay Changed to PCB type
E Cooling fan high-speed relay Changed to Micro type
F Blower motor relay Changed to Micro type
G Cooling fan low-speed relay Changed to Micro type
H Cooling fan relay Changed to Micro type
I Fuel heater relay Changed to Micro type
J PTC1 heater relay Changed to Micro type
K Power window relay Changed to Micro type
L Starting relay Changed to Micro type
Page 791 of 1336
8010-01
Status Supervision type
LCD display
The ESCL (Electric Steering Column Lock) is a device to lock the steering handle
using an electric signal, not a mechanical type and shows the messages above if the
relevant systems are faulty.
4) ESCL
5) LCD display
Status Old New
LCD display
Bar graph border maintained when adjusting illumination brightness
Average fuel economy and instant fuel economy displayed simultaneously
-
Auto cruise indicator and supervision cluster DOT LCD graphic added for gasoline
engine ? newly adopted ?
-
DOT LCD winter mode deleted
Page 820 of 1336
Function Signal Remark
Display type 3 digits LCD
Display range 50 km ~ 999 km
(30 miles ~ 999 miles)
Resolution 1 km (mile)
Display interval every 1 seconds
(1) DTE (Distance To Empty) Mode
The DTE (distance to empty) function is an estimation on how much further the vehicle can be driven with
the fuel remaining in the tank, based on the previous driving pattern (fuel economy).
7) Display Mode
STD Class Odometer Display & Data Storage
Page 821 of 1336

8010-01
Function Signal Remark
Display type 3 digits LCD
Display range 0.0 km ~ 99.9 km
(0 miles~99.9 miles)
Resolution 0.1 km (mile)
Display
intervalevery 10 seconds
Data clear- Disconnect B+
voltage
- Press and hold
Reset switch for
more than 1 sec.
- Reset automatically
when refilling
Standard type
- Drives at speed of 1 km/h or higher after refueling
- Press TRIP switch for more than 1 sec.
Supervision type
- To set reset ON/OFF when driving at speed of 1 km/h or higher after refueling
A) For auto reset
- Drive at speed of 1 km/h or higher after refueling
- Menu is not reset when pressing TRIP switch for more than 1 sec.
- Changed to manual setting when pressing TRIP switch for more than 5 sec.
B) For manual reset
- Menu is not reset when driving at speed or 1 km/h or higher after refueling
Menu is reset when pressing TRIP switch for more than 1 sec.
- Changed to automatic setting when pressing TRIP switch for more than 5 sec.
(2) Average Fuel Consumption Mode
The LCD display indicates average fuel consumption calculated based on total driving distance and total
fuel consumption since B+ power supply or data reset.
Page 822 of 1336
When the ignition is switched on and the vehicle is drived more than 10 km, average fuel consumption
is displayed at every 200 ms, based on the fuel consumption and driving distance for 600 ms. -
Function Signal Remark
Display type DOT BAR TYPE(92DOT)
Display range
Resolution
(DOT)
0.5435(MPG per Bar)
Display interval
(3) Instant Fuel Consumption Mode
The LCD display indicates the instant fuel consumption (for 2 seconds) calculated based on driving
distance and fuel consumption for last 2 seconds.
Function Signal Remark
Display type 3 digits LCD
Display range 0.0 ~ 99.9
Resolution 0.1 km (mile)
Display interval every 2 seconds