2013 RENAULT CLIO CUP gearbox

Downloaded from www.Manualslib.com manuals search engine 98CUP_2013 Release

C-21

B.6.3.4.2 SECONDARY ALARMS (CATEGORY B)
All non Cat A alarms are classified in the category B. They are clearly displayed to the
driver, but he is still able to drive normally (the dashboard information remains normally
readable).
A message is displayed in the Area “Default”
In addition with the message displayed, the corresp onding alarm LED becomes ORANGE:
- 1 Right HS column (gearbox diagnostic)
- 1 Left HS column (engine diagnostic)

If 1 or more alarms are present, the messages are s crolling in the “default” area


B.6.3.4.3 A
LARMS AND THRESHOLD

Category Message Alarm LED Meaning Threshold
A “V BAT MIN”
+ value in Red 4 LEFT + 3 RIGHT Min. battery voltage
V batt < 11V and
revs > 4000 rpm
B “V BAT MAX”
+ value in Orange 1 Left Max. battery voltage V batt > 15V
B “OILP max”
+ value in Orange 1 Left Max. oil pressure Oil P > 6 bar
A “OILP min”
+ value in Red 4 LEFT + 3 RIGHT Min. oil pressure Oil P < 1.5 bar and
revs > 3000rpm
A “Water T Max”
+ value in Red 4 LEFT + 3 RIGHT Max. water temperature
> 105°C and
revs > 1000 rpm
B “Water T Min”
+ value in Orange 1 Left Min. water temperature <40°C and
revs > 4000rpm
B "AIR T MAX"
+ value in Orange 1 Left Max. air temperature
Air T > 90°C
revs > 1000 rpm
B “HP fuel min”
+ value in Orange 1 Left Min HP fuel pump (rail pressure) < 300 mbars and
revs > 1500 rpm
B “LP fuel min”
+ value in Red 1 Left Min LP fuel pump
< 3 bars and
revs<1000rpm
B "Throttle - def"
+ value in Blue 1 Left Electrical fault on electrical throttle pot.
-
B “Pedal - def”
+ value in Blue 1 Left Electrical fault on pedal pot -
B "Boost P/ air T - def"
+ value in Blue 1 Left Electrical fault on boost pressure / air Tem
p sensor -
Engine
alarm LED gearbox
alarm LED

Downloaded from www.Manualslib.com manuals search engine 98CUP_2013 Release

C-22

B " Manifold P - def"
+ value in Blue 1 Left Electrical fault on manifold sensor -
B "Oil P - def"
+ value in Blue 1 Left Electrical fault on oil pressure sensor -
B
"Water T - def"
+ value in Blue 1 Left Electrical fault on water temperature sensor -
B
“Throt FBW * def”
+ value in blue 1 Left Electrical fault on motorised throttle
B
“High press def”
+ value in Blue 1 Left High pressure sensor default -
B
“Low press def”
+ value in Blue 1 Left Low pressure sensor default -
B
" V.V.T.1 - def"
+ value in Blue 1 Left Intake V.V.T. servo control default difference > 10°
between VVT1_tg and VVT1_pos during more than 5s
B “GB actuator - def”
+ value in Blue 1 Right Gearbox actuator default
(only if connected) -
B "GB Pot - def"
+ value in Blue 1 Right Electrical default on barrel position senso
r -
B “up contact – def”
+ value in Blue 1 Right Electrical default on upshift contactor -
B “Solenoid R”
+ value in Blue 1 Right Electrical default on reverse solenoid (barrel
unlocking) -
B "CBNT - Can Def" - CAN CBNT fault -
B "Steering - def" - Major/minor fault on power ste
ering module -
“Gear” - Gear button pressed, message displayed in the
middle of the screen without alarm

"Pit Limiter" - Speed limiter enabled, message displayed on the top of the screen without alarm
-

B.6.4 BASIC PROCEDURES
B.6.4.1 Power-up

Press the “ON” button of the facia switch panel
(See B.6.1) to power supply the vehicle
The “COSWORTH” home page appears when the dashboard display first comes on, and
then moves to the first driver page (RACE Page)
B.6.4.2 Starting

Once the vehicle’s electrics are on, flick the vehi cle's “IGNITION” switch to the up (ON)
position.
Check that no gear is engaged (the letter “N” is di splayed on one of the display screen’s
driver pages).
Press on the “START” button without touching the Gas Pedal


The vehicle will only start if the following elect ronic equipments are connected
and are working properly:
- ECU
- CBNT
- Master relay
It is possible to start without plugging the dashbo ard
NOTE :
For the first engine start after engine refitting, it’s necessary to bleed the fuel
rail. To make it properly, please follow carefully the procedure indicated in chapter C-
Engine

Downloaded from www.Manualslib.com manuals search engine 98CUP_2013 Release

C-25

B.6.4.8 Resetting the chassis sensors

This procedure allows to reset the following sensor s:
- Front Brake pressure sensor
- Rear brake pressure sensor
- Steering angle sensor
It is necessary to make a reset if one of the follo wing sensor has been changed or if the
brake circuit has been bleeded.
CONDITIONS :


The car must be in the following configuration to a llow the procedure:
- Engine stalled
- Gearbox in Neutral
- Speed = 0 kph
- Brake pedal released
- Steering wheel straight
- Car on a flat surface · Press the “ON” button to power supply the car
· Display the “brake diagnostic” page
· Press the “RESET” button, the following message app ears :

· press again the “RESET” button gain to start the pr ocedure or “PAGE” button
(steering wheel) to cancel it

· Check in the “brake diagnostic” page that the value of :
Front BP = 0 bar
Rear BP = 0 bar
Steering angle = 0 °

This page only reminds
the conditions to
perform the RESET
procedure

Downloaded from www.Manualslib.com manuals search engine 98CUP_2013 Release

C-34

FL Mudguard 98CUP00075 X
FR door 98CUP00076 X
FL dooe 98CUP00077 X
Front cover 98CUP00080 X
Rear cover 98CUP00081 X
Fuel pump / gauge 98CUP00093 X
RR door 98CUP00078 X
RL door 98CUP00079 X
Gearbox command rod 809mm 8201418758 X
Gearbox command rod 784mm 8201418759 X
Rear camber/alignment shim 10’ 8201369770 X
Rear camber/alignment shim 20’ 8201369771 X
Rear camber/alignment shim 30’ 8201369772 X
Rear camber/alignment shim 1° 8201369773 X
Anti-roll bar 54611 9898 R X
Anti-roll bar rod 8201079463 X
Front master cylinder 19,1mm 77 11 158 019 X
Rear master cylinder 20.6mm 77 11 158 025 X
Gearbox manual lever 77 11 160 560 X
Clutch mechanism 77 11 160 633 X
FR calliper 77 11 160 362 X
FL Calliper 77 11 160 363 X
FL upright 77 11 160 481 X
FR upright 77 11 160 480 X
Turbo upstream pipe 82 01 370 056 X
Flywheel 82 01 350 850 X
AP clutch disc 82 01 370 335 X
Front brake disc AP 320x28 82 01 395 136 X
Front calliper support 82 01 403 772 X
Front hub 432000010R X
Subframe crossbeam 82 00 537 434 X
RR central hub 98CUP00035 X
RL central hub 98CUP00036 X
FR wishbone 82 01 361 749 X
FL wishbone 82 01 361 750 X
Front brake pad RC6ER 8201442791 X
Rear brake pads RC6 77 11 162 956 X
Rear brake pads RC5+ 77 11 162 954 X

Downloaded from www.Manualslib.com manuals search engine 98CUP_2013 Release

C-35

B.9.2 REPLACEMENT OF MECHANICAL COMPONENTS

The mileage of the below parts must be monitored by the user throughout the vehicle’s
lifetime.
The mileage stated in the table below is the maximu m expected mileage before
replacement, notwithstanding any incidents or accid ents.
Should any component become faulty or its condition deteriorate before reaching the
stated mileage, please contact Renault Sport Techno logies.

NOTE :
This list may not under any circumstances be cons idered to be part of the
manufacturer’s warranty.

Parts Recommanded milage
Front axle
Point E and Point F ball joint 5000 km
Wishbone ball joints 3000 km
Wheel bearing 5000 km
Shock absorbers + Bump stop 5000 km
Support strut 10000 km
Anti-roll ball joint 7000 km
Wheel stud and nut 5000 km
Rear Axle
Point F ball joint 7000 km
Point E ball joint 7000 km
Point A ball joint 7000 km
Wheel bearing 5000 km
Shock absorbers + Bump stop 5000 km
Wheel stud and nut 5000 km
Steering
Power steering module 15000 km
Steering rack 7500 km
Steering rod ball joint (point H) 7000 km
Rack ball joint 7000 km
Transmission
Gearbox 7500 km
Clutch friction 4500 km
Clutch mecanism 4500 km
Slave cylinder bearing 5000 km
Driveshafts 5000 km
Engine
Engine / Turbo / HP pump / WG / pop off 10000 km
Starter / alternator 10000 km
Engine + Gearbox mountings 10000 km
Motorised Throttle 6000 km
Gas Pedal potentiometer 10000 km
Brakes
Front brake disc 1500 km
Front brake caliper 6000 km
Rear brake disc 8000 km
Rear brake calliper 8000 km

NOTE:
Particular attention must be paid to the state of t he fasteners after any work has
been carried out.