WARNING!(Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture from the
air resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or pro-
longed braking, resulting in sudden brake failure.
This could result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons
the exterior surfaces of the axle assembly should be
inspected. If gear oil leakage is suspected inspect the
fluid level. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further informa-
tion. This inspection should be made with the vehicle in
a level position.
7
MAINTAINING YOUR VEHICLE 663
CAUTION!
•Using a transmission fluid other than the manufac-
turer’s recommended fluid may cause deterioration
in transmission shift quality and/or torque con-
verter shudder, and will require more frequent
fluid and filter changes. Refer to “Fluids, Lubri-
cants, and Genuine Parts” in “Maintaining Your
Vehicle” for fluid specifications.
Special Additives
The manufacturer strongly recommends against using
any special additives in the transmission. Automatic
Transmission Fluid (ATF) is an engineered product and
its performance may be impaired by supplemental addi-
tives. Therefore, do not add any fluid additives to the
transmission. The only exception to this policy is the use of special dyes for diagnosing fluid leaks. Avoid using
transmission sealers as they may adversely affect seals.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check – Six-Speed Transmission
It is best to check the fluid level when the transmission is
at normal operating temperature (170-180°F / 77-82°C).
This normally occurs after at least 15 miles (25 km) of
driving. At normal operating temperature the fluid can-
not be held comfortably between the fingertips. You can
read the transmission sump temperature in the EVIC
display (refer to “Electronic Vehicle Information Center
[EVIC]” for further information).
666 MAINTAINING YOUR VEHICLE
Use the following procedure to check the transmission
fluid level properly:
1. Monitor the transmission temperature using the EVICdisplay, and operate the vehicle as required to reach
the normal operating temperature.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60 seconds, and leave the engine running for the rest of
this procedure.
4. Fully apply the parking brake and press the brake pedal.
5. Place the shift lever momentarily into each gear posi- tion (allowing time for the transmission to fully en-
gage in each position), ending with the transmission in
PARK. 6. Remove the dipstick, wipe it clean and reinsert it until
seated.
7. Remove the dipstick again and note the fluid level on both sides. The fluid level reading is only valid if there
is a solid coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full of fluid
if the actual level is at or above the hole. The fluid level
should be between the “HOT” (upper) reference holes
on the dipstick at normal operating temperature. If the
fluid level is low, add fluid through the dipstick tube
to bring it to the proper level. Do not overfill.Use
ONLY the recommended fluid (see Fluids, Lubri-
cants, and Genuine Parts for fluid specifications).
After adding any quantity of oil through the dipstick
tube, wait a minimum of two minutes for the oil to
fully drain into the transmission before rechecking the
fluid level.
7
MAINTAINING YOUR VEHICLE 667
NOTE:If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at 60-70°F / 16-21°C. Only use the COLD
region of the dipstick as a rough reference when setting
the fluid level after a transmission service or fluid
change. Re-check the fluid level, and adjust as required,
once the transmission reaches normal operating tempera-
ture.
CAUTION!
If the fluid temperature is below 50°F (10°C) it may
not register on the dipstick. Do not add fluid until
the temperature is elevated enough to produce an
accurate reading. Run the engine at idle, in PARK, to
warm the fluid.
8. Check for leaks. Release the parking brake. NOTE:
To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
sure that the dipstick cap is properly reseated. It is
normal for the dipstick cap to spring back slightly from
its fully seated position, as long as its seal remains
engaged in the dipstick tube.
Fluid And Filter Changes – Six-Speed
Transmission
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
In addition, change the fluid and filter(s) if the fluid
becomes contaminated (with water, etc.), or if the trans-
mission is disassembled for any reason.
Appearance Care And Protection From Corrosion
Protection Of Body And Paint From Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
668 MAINTAINING YOUR VEHICLE
MAINTENANCE SCHEDULE
Your vehicle is equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change
indicator message will illuminate. This means that ser-
vice is required for your vehicle. Operating conditions
such as frequent short-trips, trailer tow, extremely hot or
cold ambient temperatures, and E85 fuel usage will
influence when the “Oil Change Required” message is
displayed. Severe Operating Conditions can cause the
change oil message to illuminate as early as 3,500 miles
(5,600 km) since last reset. Have your vehicle serviced as
soon as possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a
scheduled oil change is performed by someone otherthan your authorized dealer, the message can be reset by
referring to the steps described under “Electronic Vehicle
Information Center (EVIC)/Oil Change Required” in
“Understanding Your Instrument Panel” for further in-
formation.
NOTE:
Under no circumstances should oil change inter-
vals exceed 10,000 miles (16,000 km) or twelve months,
whichever comes first.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual
wear or damage
704 MAINTENANCE SCHEDULES
•Check the fluid levels of the coolant reservoir, brake
master cylinder, power steering (2500/3500 Models
Only) and automatic transmission (six-speed only) as
needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following
pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
•Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregu-
lar wear, even if it occurs before the oil indicator
system turns on.
• Inspect battery and clean and tighten terminals as
required.
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
•Inspect automatic transmission fluid if equipped
with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses
and park brake.
• Inspect engine cooling system protection and
hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or
off-road conditions.
• Lube the front drive shaft fitting (2500/3500 (4x4)
models only). 8
MAINTENANCE SCHEDULES 705
Fluid Level Check...................... .665
Fluid Type ........................... .665
Shifting ............................. .364
Special Additives ...................... .666
Axle Fluid ............................. .663
Axle Lubrication (Axle Fluid) .................663
Back-Up Camera ......................... .189
Bar, Stabilizer/Sway System ..................420
Battery ................................ .647
Keyless Transmitter Replacement (RKE) ........29
Belts, Seat ...............................50
Body Builders Guide ........................6
Body Mechanism Lubrication .................649
B-Pillar Location ......................... .493
Brake Assist System ...................... .474
Brake Control System, Electronic ..............473
Brake Fluid ............................ .661
Brake System ........................... .470Anti-Lock (ABS)
....................... .471
Fluid Check .......................... .661
Master Cylinder ....................... .661
Parking ............................. .468
Warning Light ........................ .257
Brake/Transmission Interlock .................354
Bulb Replacement ........................ .686
Bulbs, Light ............................ .120
Cab Top Clearance Lights ...................693
Camera, Rear ........................... .189
Camper ............................... .242
Capacities, Fluid ......................... .696
Caps, Filler Oil (Engine) .......................... .645
Power Steering ........................ .467
Radiator (Coolant Pressure) ................657
Carbon Monoxide Warning ..................117
Cargo Light ............................ .166
10
INDEX 723
Car Washes............................ .669
Cellular Phone .......................... .313
Center High Mounted Stop Light ..............692
Center Seat Storage Compartment .............216
Certification Label ........................ .536
Chart, Tire Sizing ........................ .488
Check Engine Light (Malfunction Indicator Light) . .255
Checking Your Vehicle For Safety ..............116
Checks, Safety ............................116
Child Restraint ............................82
Cigar Lighter ........................... .209
Clean Air Gasoline ....................... .527
Cleaning Wheels .............................. .671
Climate Control ......................... .314
Cold Weather Operation ....................345
Compact Disc (CD) Maintenance ..............312
Compact Spare Tire ....................... .503
Console, Overhead ....................... .191Contract, Service
......................... .715
Coolant Pressure Cap (Radiator Cap) ...........657
Cooling System .......................... .654
Adding Coolant (Antifreeze) ...............656
Coolant Capacity ...................... .696
Coolant Level ......................... .654
Disposal of Used Coolant .................658
Drain, Flush, and Refill ...................655
Inspection ........................... .658
Points to Remember .....................660
Pressure Cap ......................... .657
Radiator Cap ......................... .657
Selection of Coolant (Antifreeze) .............655
Corrosion Protection ...................... .668
Cupholders ..............................211
Customer Assistance ...................... .713
Data Recorder, Event .......................81
Daytime Running Lights ....................159
724 INDEX