Generalinformation..............................2
Vehicledata.............................................2
Protectingtheenvironment.....................2
MaintenanceBooklet............................4
Introduction.............................................4
ActiveServiceSystem(ASSYST)........
Tirerotation.......................................5
Arduousoperatingconditions............5
Wearitems.........................................6
Approvedengineoilsandfilters.........6
Regularchecks..................................7
Notesonthewarranty.......................7
Servicerecords..................................7
Parts/operatingmaterials.................8
Emissionsystemmaintenance.................8
Emissioncontrolsystemcaution-
dieselengines....................................8
BlueEFFICIENCY®exhaustgas
aftertreatmentusingDEF...................8
Descriptionofemissionsystem
maintenancejobs....................................8
Changingtheengineoilandfilter......9
Replacingtheairfilter........................9
Replacingthefuelfilter......................9
Checkingthedieselparticlefilter......9
CheckingandaddingDEF..................9
Maintenanceservicedescriptions...........9
Vehiclemaintenanceservicework
(includingemissionsystem
maintenance).....................................9
Maintenanceservicedescriptions...10
Additionalwork................................12
Confirmations........................................12
Tirerotation.....................................12
Deliveryinspection..........................14
Maintenanceservice
confirmations...................................15
Contents1
4
9065845393
Int
rod uction Acti
veSer vice System (ASSYS T)
Gener alnot es Your
Sprinterise quip ped with theActive
Service System (ASSYST).The
maintenanc ecomputer tracksdistance
driven andthetime elapsed sinceyourlast
service. Theservice isshown inthe
multifunction displayint he instrumen t
cluster.
The multifunction displayshows amessage
approximately onemont hbefore the
maintenanc eservice isdue. Itindicates when
the next service isdue inmiles ordays.
The symbols orletters onthe service display
show thetype ofservice thatisdue.
0002 orA Oil
service plus
0001 orB Maintenanc
eservice
Service duedatedisplay Vehicles
withsteering wheelbuttons
One ofthe following messages appears:
^0002Service A:Due in... days ^0002Service
A:Due in... miles ^0002Service
ADuenow Vehicles
withoutsteering wheelbuttons
One ofthe following messages appears:
^0002 for
service A
^0001 for
service B
The remaining distanceinmiles (mi)orthe
remaining timeindays (d)isshown.
Service duedatehasbeen excee ded Aq
ualifi edspec ialist workshop,e.g. an
auth orizedS printe rD ealer resetsthe servic e
display duringtheservic eappointm ent. Vehicles
withsteering wheelbuttons
If the servic eduedate hasbeen exceeded,
one ofthe following messages willappear in
the display:
^0002Servi ceA:Exceede dby... days
^0002Servi
ceA:Exceede dby... miles
Addition
ally,awarning tonesounds.
Vehicles withoutsteering wheelbuttons
If the servic eduedate hasbeen exceeded,
ten secon dsafter switching onthe ignition
the 0002 or0001 symbol flashesforthe
servic e.Am inus signalsoappears infro ntof
the serv icedue date.
Serv iceinfor mation You
canfindal istwith descriptions ofthe
maint enancework inthis book let,start ing
fro m( Ypage 10).Following every
mainten anceservice, theauthorized Sprinter
dealer willreset theservice intervaldisplay
by conf irming themainten ancework
performed.
The authorized Sprinterdealer performin gthe
mainten anceservice willconf irmthework
has been carried outusing theconf irmation
pages inthis Maintenan ceBooklet
(Y page 15).
We cont inuously strivetoimprove our
products andaskforyour understan dingthat
we reserve theright tomake changes tothe
periodic maintenancework forour vehicles.
The informat ioninthis booklet isaccurate at
time ofprintin g.At the time ofyour scheduled
mainten anceappointment swithyour
authorized Sprinterdealer, themost current
service information willbeutilized foryour
vehicle's ageormileage. Pleasecheckwith
your authorized Sprinterdealer forany
changes tothe periodic maintenancework for
your vehicle.
i Ifthe ASS YST service intervaldisplay has
been accident allyreset, haveanauthorized 4
Introdu
ctionMaintenance
Booklet
A-B.
The
sequence ofSprint erservices isA-
Reg
ular checks
In addition tothe maintenance service ,you
sho ulda lsop erform regular checks onthe
fol lowi ng (e.g. weekl y,wh en refu eling, or
bef ore any long jou rney ):
R Oi llev el –D epending onthe vehicle
equipment, checkthe oillevel ofthe engine
using either theoildipstick orusing the
cont rolsystem viathe multifunction
steering <001B000F00180018001D003E00110022001D00150020000D00220025001C0015
002000240025/ display.
Refer tothe Operator's Manualformore
information onmeasuring theengine oil
level.
R Cool antlevel –The correct procedure for
check ingthe coolant levelisdescribed in
the Operator's Manual.
R Bra kefluid level –Ifthe brake fluidhasto
be refilled, visitanauthorized Sprinter
Dealer andhave thecause determined, e.g.
leakage orworn brake pads.
R Windshield washersystem–Ifthe
washer fluidlevel fallsbelow 1/3full,the
warning lampforthe washer fluidlevel
lights up.Add washer fluidmixed withan
approved windshield washerconcentrate,
test funct ionand check wiperblades.
R Lighting system
R Tire condition andtirepressur e–C heck
at least once amonth.Refer tothe "Tires
and Wheels" sectioninthe Operator's
Manual forguidel inesandthecorrect
procedure forcheck ingthe tire condition
and tirepressure. Notes
onthe warra nty
An exten siveandwell-equ ippednetwork of
authorized SprinterDealers isavaila bleto
carry outmaintenanc ework. Your authorized
Sprint erDealer canensure thatyour vehicle
is thoroughly servicedandrepaired by
professionals.
Please seetheService andWarranty
Inform ationBooklet fordetailed information
on warranty termsandcoverage. Please
followthemaintenance
instructions inthis Maintenance Booklet,
even ifyou allow athird partyto use the
vehicle andentrust themwithcareofthe
vehicle .Only inthis way willyou beable
to ensure thatyour warr anty rightsare
not affected .
Service, replacement, orrepa irof the
emission controldevices andsystem s
can beperf ormed byany automotive
repa irestablishm entorindividu alusing
certified parts.
We strongly recomm endthatany
maint enance workonyour vehicle is
carr iedout byyour authoriz edSpr inter
Dealer whichisfully equipp edtoperf orm
this service.
Please notethat special instruct ions and
special measuring devicesarerequired for
servicin gthe engines inorder tocomply with
legal requirement sconcern ingexhaust
emissions. Modifyingortamperin gwith
emissions componentsisn otpermissible.
Your authorized SprinterDealer isfamiliar
with therelevant regulations. Service
records
Your authorized SprinterDealer willcert ifyin
this booklet themaint enanc eservic esthat it
has perform edon your vehicle.
Other thanthemaint enanc eservic es
described, theMainten anceBookletdoes not
recor dorreflect anyrepair workthatmay
have been perform edon your vehicle. Please
keep those receipt swithyour vehicle
recor ds.
You canfind infor mation aboutthewarranty
in your Serviceand Warrant yInformation
Book let.
Your authorized SprinterDealer willgladly
provide moreinformation onthe
maint enanc eofyour vehicle. Introd
uction
7Maintenance Booklet
They
areimportan t,however, becausethey
allow earlydetect ionofdiscrepanc ieswhich
can later leadtoincreased exhaust
emissions. Itis generally lesscostlyto adjust
deviations ofthis sort immediately thanto
wait until theyincur highrepair costs.The
mainten anceintervalshave been determin ed
so that thevehicle, undernormal operating
condit ions,should operate properly between
mainten anceservices. Changing
theengine oiland filter
Change theengine oiland oilfilter every
increase, determinethe cause andtake
nec essary correctives teps. Donot reset the
serv iceinterval display ifthe oillevel isfilled
up orthe oilischan gedattim esoth erthan
the recomm endedintervals . Rep
lacing thea irfilt er
Und ernor mal dust conditio ns,the airfilter
the airfiltercap and housin gbefor eremo ving
the airfilter. Rep
lacing thef uel filter Checking
thed iesel particle filter
The level ofthe diesel particle filter must be
chec kedforthe firsttim ea t100,00 0m iles.
If the satur ation levelisstill below the
thr eshold valueat100 ,000m iles, the
satur ation levelofthe diesel particle filter
must bechec kedagain ateach subsequen t
oil serv iceplus/m aintenan ceserv ice.
If the level ofthe diesel particlefilterisabove
the limit value, thediesel particlefiltershould
be replac ed. Onc
ethe new diesel particle filter has been
fit ted, thechec kingcycle startsagain after
100 ,000m iles. Checking
andadding DEF Main
tenanceserv icedescr iptions Veh
icle maintena nceserv icework
(includ ingemissi onsyst em
ma intena nce)
i The maint enanceserv ices should be
carr iedout atthe spec ified mileage oraft er
the spec ified numb erofyears (which ever
com esfirs t).
You canfindd etailed descriptions ofthe
maint enanceserv ices here (Ypage 10).
You canfindad escription ofthe scopeof
maint enancefor the exhaust systemhere
(Y page 8). Main
tenanceserv icedescr iptions
9Maintena nce
Booklet1,
000 miles. Ifoil consumpt ionshould
0 0
Check
andadd DEFe ver y1 ,000m iles.
should bereplac edever y4
,00 0m iles. Clean
0
2
Repl
acethefuel filter ever y0 ,000m iles.
Mainten
anceservicedesc riptions
Oil servi ceplus/m aintenan ceservi ce Oil
servi ce
plus Mainten
ance
servi ce Chec
kbyserv ice advisor Chec
kvehicle forcorr osion, acciden tand paint
da ma ge ^ ^
Bra
ketest ^ ^
Oi
ls ervice Engi
ne:oila nd filter cha nge ^ ^
Lub
ricatio nwork Lu
bri cati ngthe trailerh itch ^
Lubric
atethe hing eson the rear door ^
Main
tenance Check
functionand condit ion In
dicat ors,indic atorlamps ^
Headlamp
s,ext erior lighting ^
Winds
hieldwipers, rearwinds hieldwiper, windshield
washer system, headlamp cleaningsyst em ^
Fro
ntand rear seat belts ,seat belt buck les,seat belt
buck leext ens ions ^ ^
Integr
itytest andcondit ioncheck
Obser veline routingand chafing.
If the reisfluid loss, determin ethe cause andreme dy
it All
assemb lies:engine, transm ission ,transf ercase,
axles, steerin g,power steerin gpump, brakes ^ ^
All
lines ,hoses andsensor cables ^ ^
All
reser voirs,shoc kabsorbers ,fron taxle joints,
cove rs,slee ves ,dustc aps ^ ^
Sup
pleme ntary rubb er spr ings ^ ^
Stee
ringmech anism: tierod ,stee ring lever ,rub ber
sl ee ves ,dustc aps ^ ^10
Mai
ntenan ceservic edescri ptio nsMai ntenan ceBoo klet
Oil
service
plus Maint
enance
service Check
fluidlevel andcorrect
If there isfluid loss, determ inethe cause andremedy
it (separate invoice) En
gine cooling system: corrosion inhibitor /
antif reeze ^
Hydraulic
brakesystem ^ ^
Power
steerin g ^
Auxiliary
batteryint he engine compart ment ^
Windshield
washersystem ^
DE
Freservoir ^ ^
Engine
Check
poly-V-belt forsigns ofwear anddamage ^ ^
Chassis
andbody Test
trailer hitch:check function,play and
attac hment ^
Sliding
door:check waterdrainbores ^
Road
wheels, brakes Check
andcorrecttire pressures, includingspare
wheel ^ ^
Tire
sealant: checkexpiration date,replace (separate
invoic e) ^
Check
thickness ofthe brake padsandcondition of
the brake discs. Vehicles withtwin tires andsuper-
wide tires: rearwheels mustberemoved and
remount ed(separate invoice) ^
Parkin
gbrake: check levertravel ^
Service
indicator Reset
themaint enanc ecomput er ^ ^Maint
enance service descript ions
11Maintenance Booklet
Add
itiona lwork Ret
ighten nutsand bolt s Rear
axle:ret ight enu-b olts Repl
acefuel filter with waterseparator Replace
dustfilter forrear-c ompart mentair-condit ioning system Replace
thedust filter forthe heating /ventilation orthe activ ated charc oal/com bination
filter forthe air-c ondit ioning system (observe theinstallation date) Auto
matic transmission :oiland filter chan ge Replace
airfilter elemen t(observe theinstallation date) Replace
thepoly-V-belt For
thefirst time at100,000 miles Check
levelofthe diesel particle filter Hydraulic
brakesystem: renewbrakefluid Every
150,000 miles/every 10years (J10) Rear
axle: oilchange Every
150,000 miles/every 15years (J15) Renew
coolant (observe coolantmixtureratio) Confirmat
ions Tire
rotation
For inform ationabout tirerotat ion,see(Ypage 5). Date: Mileage:
Date: Mileage:
Date: Mileage:
Date: Mileage:12
Confirmat
ionsMaintenance
Booklet4Every
6
Eve
ry 0,000 miles
Once
at1, 000 miles
0
Ev ery2y ears (J2)
Eve
ry 0,000 miles
2
,000 miles
0
Mainten
anceserviceconfirmations Date
Mil
eag e Rep
airorder no. Oil
service plus Mai
ntenance service Work
inaddition tothe maintenan ce
servi ce J2 J10 J15
Oil chang e
Engine Viscosi ty Sheet
No. Automatic
transmission
Sheet No. Rea
raxle
She etNo. Repl
aced: Air
filter eleme nt Fue
lfilter with wa ter sep arato r Dus
tfilter :heating/ ventilation Coolant
Brak
efluid DE
F
Diesel particle filter Diesel
particulate filterchecked Diesel
particulate filterreplaced Signat
ure/st ampfrom anauthoriz edSprin terdealer Confirma
tions
15Maintenance Booklet