2013 HYUNDAI I40 cooling

Downloaded from www.Manualslib.com manuals search engine 735
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Replace fuel tank air filter
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)
75,000 km (50,000 miles) or 60months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)

Downloaded from www.Manualslib.com manuals search engine Maintenance
36
7
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
90,000 km (60,000 miles) or 72months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)

Downloaded from www.Manualslib.com manuals search engine Maintenance
38
7
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
120,000 km (80,000 miles) or 96months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filler cap
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid *6(if equipped)
(Continued)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Replace fuel tank air filter
❑ Replace coolant *8
(At first, 210,000 km (120,000 miles) or 120months
after that, every 30,000 km (20,000 miles) or 24months *10)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)
No check, No service required
❑ Automatic transaxle fluid

Downloaded from www.Manualslib.com manuals search engine Maintenance
42
7
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap is
correctly replaced.
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is
recommended when the filter is replaced.
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range.
Valve clearance
(for gasoline engine 1.6L)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
Cooling system
Check the cooling system parts, such as
radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
Automatic transaxle fluid
(if equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized HYUNDAI
dealer in accordance to the scheduled
maintenance at the beginning of this
chapter.
✽ ✽
NOTICE
Automatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.

Downloaded from www.Manualslib.com manuals search engine 745
Maintenance
ENGINE COOLANT
Changing the engine oil and filter
Have engine oil and filter changed by an
authorized HYUNDAI dealer according to
the Maintenance Schedule at the begin-
ning of this section.The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant concentration level at least once
a year, at the beginning of the winter sea-
son, and before traveling to a colder cli-
mate.
Checking the coolant level
WARNING
Removing radiator
cap
Never attempt to remove the radi-
ator cap while the engine is oper-
ating or hot. Doing so might lead
to cooling system and engine
damage and could result in seri-
ous personal injury from escap-
ing hot coolant or steam.
Turn the engine off and wait until it cools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the cap,
using a thick towel, and continue
turning counterclockwise to
remove it.
(Continued)
WARNING
Used engine oil may cause irrita-
tion or cancer of the skin if left in
contact with the skin for prolonged
periods of time. Used engine oil
contains chemicals that have
caused cancer in laboratory ani-
mals. Always protect your skin by
washing your hands thoroughly
with soap and warm water as soon
as possible after handling used oil.

Downloaded from www.Manualslib.com manuals search engine Maintenance
46
7
Check the condition and connections of
all cooling system hoses and heater
hoses. Replace any swollen or deterio-
rated hoses.
The coolant level should be filled
between F (MAX) and L (MIN) marks on
the side of the coolant reservoir when the
engine is cool.
If the coolant level is low, add enough
distilled (deionized) water. Bring the level
to F (MAX), but do not overfill. If frequent
coolant refill is required, see an author-
ized HYUNDAI dealer for a cooling sys-
tem inspection.
Recommended engine coolant
When adding coolant, use only deion-
ized water or soft water for your vehicle
and never mix hard water in the
coolant filled at the factory. An improp-
er coolant mixture can result in serious
malfunction or engine damage.
The engine in your vehicle has alu- minum engine parts and must be pro-
tected by an ethylene-glycol-based
coolant to prevent corrosion and freez-
ing.
DO NOT USE alcohol or methanol coolant or mix them with the specified
coolant.
Do not use a solution that contains more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution.
For mixture percentage, refer to the fol-
lowing table.
OVF071006
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
-15°C (5°F) 35 65
-25°C (-13°F) 40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40
WARNING
The electric motor (cool-
ing fan) is controlled by
engine coolant tempera-
ture, refrigerant pres-
sure and vehicle speed.
It may sometimes operate even
when the engine is not running.
Use extreme caution when working
near the blades of the cooling fan
so that you are not injured by a
rotating fan blades. As the engine
coolant temperature decreases, the
electric motor will automatically
shut off. This is a normal condition.
If your vehicle is equipped with
GDI, the electric motor (cooling fan)
may operate until you disconnect
the negative battery cable.
(Continued)
Even if the engine is not operat- ing, do not remove the radiator
cap or the drain plug while the
engine and radiator are hot. Hot
coolant and steam may still blow
out under pressure, causing seri-
ous injury.

Downloaded from www.Manualslib.com manuals search engine Maintenance
82
7
No.Fuse ratingSymbol Protected component
FUSE
2715AG4FD/G4NC - Ignition Coil #1/ #2/ #3/ #4, Condenser
2815AFuel Pump Relay
2915AG4FD : ECM
G4NA/G4NC : PCM (A/T), ECM (M/T)
3010ASPARE
3110AG4NA - Injector #1/#2/#3/#4
3210A
G4FD : ECM
G4NA : Fuel Pump Relay
G4NC : Fuel Pump Relay, PCM (A/T), ECM (M/T)
D4FD : Oil Level Sensor, Fuel Pressure Regulating Valve
3320AG4NA : Ignition Coil #1/#2/#3/#4, Condenser
3420AG4FD/D4FD : ECM
G4NA/G4NC : PCM (A/T), ECM (M/T)
3510A
G4FD : Oil Control Valve #1/ #2, Oil Level Sensor, E/R Fuse & Relay Box (RLY. 1)
G4NA/G4NC : Oil Control Valve #1/ #2, Camshaft Position Sensor (Intake/Exhaust),
E/R Fuse & Relay Box (RLY. 1)
D4FD : E/R Fuse & Relay Box (RLY. 1), Diesel Box (PTC Heater Relay#1), Lambda Sensor, VGT Control Solenoid Valve
3610A
G4FD : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve, Purge Control Solenoid Valve
G4NA/G4NC : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve, Purge Control Solenoid Valve
D4FD : Camshaft Position Sensor, EGR Cooling Bypass Solenoid Valve, Diesel Box (Glow Relay)

Downloaded from www.Manualslib.com manuals search engine I3
Index
Emergency Stop Signal (ESS).....................................5-45
Hill-start assist control (HAC) ....................................5-45
Power brakes ...............................................................5-29
Vehicle stability management......................................5-44
Brakes/clutch fluid .........................................................7-48
Bulb replacement ...........................................................7-85
Bulb wattage ....................................................................8-3
Button start/stop, see engine start/stop button.................5-8
Camera (Rear view) .......................................................4-94
Capacities (Lubricants) ....................................................8-5
Care Exterior care ................................................................7-99
Interior care ...............................................................7-104
Tire care .......................................................................7\
-61
Cargo security screen...................................................4-147
Center console storage .................................................4-136
Central door lock switch................................................4-16
Certification label ............................................................8-8
Chains Tire chains ...................................................................5-70
Changing tires ..................................................................6-9
Checking tire inflation pressure.....................................7-63
Child restraint system ....................................................3-29 ISOFIX system ............................................................3-35 Seat belt .......................................................................3\
-30
Tether anchor system ...................................................3-33
Child-protector rear door lock .......................................4-19
Cigarette lighter ...........................................................4-140
Climate control air filter ......................................4-120, 131
Climate control air filter ................................................7-53
Clothes hanger .............................................................4-144
Combined instrument, see instrument cluster ...............4-48
Compact spare tire .........................................................6-14
Compact spare tire replacement ....................................7-66
Cool box.......................................................................4\
-137
Coolant ........................................................................\
...7-45
Cooling fluid, see engine coolant ..................................7-45
Crankcase emission control system .............................7-105
Cruise control system ....................................................5-48
Cup holder ...................................................................4-141\
Curtain air bag ...............................................................3-54
Dashboard illumination, see instrument panel illumination . ........................................................................\
......................4-49
Dashboard, see instrument cluster .................................4-48
Daytime running light..................................................4-102
Deadlocks.......................................................................4\
-18
Defogging (Windshield) ..............................................4-133
Defroster (Rear window) .............................................4-111
C
D