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729
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS (DIESEL ENGINE)
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Engine oil and
engine oil filterExcept Europe REvery 5,000 km (3,000 miles) or
6 months
A, B, C, F, G,
H, I, J, K, L
For EuropeREvery 10,000 km (6,500 miles) or
6 months
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Manual transaxle fluid (if equipped)REvery 120,000 km (80,000 miles)C, D, E, F,
G, H, I, J
Automatic transaxle fluid (if equipped)REvery 100,000 km (62,500 miles)A, C, D, E, F,
G, H, I, J
Steering gear rack, linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G
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Maintenance
32 7
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap is
correctly replaced.
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range.
Valve clearance
(Gasoline - Gamma 1.4L/1.6L)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
Automatic transaxle fluid
(if equipped)
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transaxle are at normal operating
temperature. Check the automatic
transaxle fluid level with the engine run-
ning and the transaxle in neutral, with the
parking brake properly applied.
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Maintenance
40 7
AUTOMATIC TRANSAXLE FLUID (IF EQUIPPED)
Checking the automatic transaxle
fluid level
The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the selector lever in N (Neutral)
position and confirm the engine is run-
ning at normal idle speed.2. After the transaxle is warmed up suffi-
ciently (fluid temperature 70~80°C
(158~176°F), for example by 10 min-
utes usual driving, move the shift lever
through all positions then place the
selector lever in “N (Neutral) or P
(Park)” position.
3. Confirm that the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con-
dition (fluid temperature 20~30°C
(68~86°F) add the fluid to “C” (COLD)
line and then recheck the fluid level
according to the above step 2.
ORB073008OHD076045N
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741
Maintenance
✽NOTICE
“C” (COLD) range is for reference only
and should NOT be used to determine
transaxle fluid level.
✽NOTICE
New automatic transaxle fluid should be
red. The red dye is added so the assem-
bly plant can identify it as automatic
transaxle fluid and distinguish it from
engine oil or antifreeze. The red dye,
which is not an indicator of fluid quali-
ty, is not permanent. As the vehicle is
driven, the automatic transaxle fluid
will begin to look darker. The color may
eventually appear light brown.
Therefore, have an authorized
HYUNDAI dealer change the automatic
transaxle fluid according to the
Scheduled Maintenance at the begin-
ning of this section.
Use only the specified automatic
transaxle fluid. (Refer to “Recommended
lubricants and capacities” in section 8.)
Changing the automatic transaxle
fluid
Have automatic transaxle fluid changed
by an authorized HYUNDAI dealer
according to the Maintenance Schedule
at the beginning of this section.
WARNING - Transaxle fluid
The transaxle fluid level should be
checked when the engine is at nor-
mal operating temperature. This
means that the engine, radiator,
radiator hose and exhaust system
etc., are very hot. Exercise great
care not to burn yourself during
this procedure.
WARNING- Parking brake
To avoid sudden movement of the
vehicle, apply parking brake and
depress the brake pedal before
moving the shift lever.
CAUTION
• Low fluid level can cause poor
shifting gear. Overfilling can cause
foaming, loss of fluid and transaxle
malfunction.
• The use of a non-specified fluid
could result in transaxle malfunc-
tion and failure.
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Maintenance
42 7
WASHER FLUID
Checking the washer fluid level
The reservoir is translucent so that you
can check the level with a quick visual
inspection.
Check the fluid level in the washer fluid
reservoir and add fluid if necessary. Plain
water may be used if washer fluid is not
available. However, use washer solvent
with antifreeze characteristics in cold cli-
mates to prevent freezing.
Checking the parking brake
Check the stroke of the parking brake by
counting the number of “clicks’’ heard
while fully applying it from the released
position. Also, the parking brake alone
should securely hold the vehicle on a fair-
ly steep grade. If the stroke is more or
less than specified, have the parking
brake adjusted by an authorized
HYUNDAI dealer.
Stroke : 5 “clicks’’ at a force of
20 kg (44 lbs, 196 N).
WARNING -Coolant
• Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
• Radiator coolant can severely
obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
• Windshield Washer fluid agents
contain some amounts of alcohol
and can be flammable under cer-
tain circumstances. Do not allow
sparks or flame to contact the
washer fluid or the washer fluid
reservoir. Damage to the vehicle
or occupants could occur.
• Windshield washer fluid is poi-
sonous to humans and animals.
Do not drink and avoid contacting
windshield washer fluid. Serious
injury or death could occur.
ORBC070009ORB050003
PARKING BRAKE
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Maintenance
74 7
DescriptionSymbolFuse ratingProtected component
IG1IG110A
ATM Shift Lock Control Module, EPS Control Module, Tire Pressure Monitoring Module,
Electro Chromic Mirror, SBR Control Module, Seat Belt Reminder Indicator, Rear Parking
Assist Buzzer, Stop Lamp Switch(Gasoline), Rheostat, Fuel Filter Warning Sensor (Diesel),
Rear Parking Assist Sensor Side LH/RH, Rear Parking Assist Sensor Center LH/RH
ABS10AABS Control Module, ESP Control Module, ESP Off Switch, E/R Fuse & Relay Box
(Multipurpose Check Connector)
B/UP LAMPB/UP
LAMP10ABack-Up Lamp Switch
ECU10AECM, Mass Air Flow Sensor (Diesel), Smart Key Control Module
4SPARE4SPARE10A-
HAZARD15AHazard Relay, Hazard Switch
1PDM25ASmart Key Control Module
SUNROOF15ASunroof Motor
2PDM10ASmart Key Control Module, Start/Stop Button Switch
TCU15ATCM (Diesel), Pulse Generator 'A'/'B', Vehicle Speed Sensor, Transaxle Range Switch
5SPARE5SPARE15A-
IG2IG210ABCM, Power Window Relay, Smart Key Control Module, A/C Control Module, Instrument
Cluster, Sunroof Motor, Head Lamp Leveling Device Switch, Head Lamp LH/RH
WIPER FRT25AMultifunction Switch, Front Wiper Motor
DR LOCK20ADoor Lock/Unlock Relay, Tail Gate Unlock Relay, Driver Door Lock Actuator
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775
Maintenance
DescriptionSymbolFuse ratingProtected component
SAFETY POWER
WINDOW25ADriver Safety Power Window Module
2SPARE2SPARE15A-1SPARE1SPARE10A-
ROOM LAMP10AInstrument Cluster, Tire Pressure Monitoring Module, BCM, A/C Control Module, Luggage
Lamp, Front Room Lamp
AUDIO20AAudio
TAIL LAMP LH10ARear Combination Lamp LH, Head Lamp LH, License Lamp LH/RH (4DOOR), License
Lamp (5DOOR)
TAIL LAMP RH10A
Head Lamp RH, Rear Combination Lamp RH, Rheostat, Head Lamp Leveling Device
Switch, Hazard Switch, Audio, AUX & USB Jack, ESP Off Switch, Instrument Cluster,
Multifunction Switch (Remote Control), A/C Switch, Rear Defogger Switch, A/C Control
Module, Front Wiper Deicer Switch, ATM Shift Lever Switch ILL.
START10AE/R Fuse & Relay Box (RLY. 7), ECM, Ignition Lock Switch, Transaxle Range Switch
H/LAMP10AInstrument Cluster, Engine Compartment Fuse & Relay Box (Head Lamp Relay)
P/WDW LH25APower Window Main Switch, Rear Power Window Switch LH
P/WDW RH25APower Window Main Switch, Rear Power Window Switch RH, Passenger Power Window
Switch
HTD MIRR10AECM (Gasoline), Rear Defogger Switch, Driver/ Passenger Power Outside Mirror
A/CON10AA/C Control Module (Auto)
BLOWER10AECM, Blower Switch, Blower Resistor
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777
Maintenance
Engine compartment sub fuse panel (Diesel Engine)
DescriptionFuse ratingProtected component
GLOW80A Glow relay
PTC150A PTC heater relay #1
PTC250A PTC heater relay #2
PTC 350A PTC heater relay #3
DescriptionSymbolFuse ratingProtected component
FUSE
10AHead Lamp LH
10ARLY.4 (A/C Relay)
10AEngine Compartment Fuse&Relay Box (Head Lamp Relay)
20ADiesel : ECM
15AGasoline : ECM, TCM, Injector #1~#4, Oil Control Valve, RLY.12 (Fuel Pump Relay)
Diesel : Diesel Box (Glow Relay, PTC Heater Relay #1), VGT Actuator, Camshaft Position
Sensor, Electrical EGR Actuator, Immobilizer Module
10A
Gasoline : ECM, Camshaft Position Sensor, Purge Control Solenoid Valve, Oxygen Sensor
(Up/Down), Immobilizer Module, RLY.3 (Cooling Fan (Low) Relay), RLY.4 (A/C Relay),
RLY.8 (Cooling Fan (High) Relay)
Diesel : Stop Lamp Switch, Lambda Sensor, RLY.3 (Cooling Fan (Low) Relay), RLY.4 (A/C Relay),
RLY.8 (Cooling Fan (High) Relay)
10ATCM
15A/10ADiesel : Fuel Pressure Regulator Valve
B/UP LAMP10ATCM, Transaxle Range Switch, Instrument Cluster, BCM, Rear Combination Lamp LH/RH
10ADiesel : ECM, Multifunction Switch (Wiper), Front Wiper Motor