Additives and Chemicals
This owner’s manual and the Ford Workshop Manual list the
recommended additives and chemicals for your vehicle. We do not
recommend using chemicals or additives not approved by us as part of
your vehicle’s normal maintenance. Please consult your warranty
information.
Oils, Fluids and Flushing
In many cases, fluid discoloration is a normal operating characteristic
and, by itself, does not necessarily indicate a concern or that the fluid
needs to be changed. However, a qualified expert, such as the
factory-trained technicians at your dealership, should inspect discolored
fluids that also show signs of overheating or foreign material
contamination immediately.
Make sure to change your vehicle’s oils and fluids at the specified
intervals or in conjunction with a repair. Flushing is a viable way to
change fluid for many vehicle sub-systems during scheduled
maintenance. It is critical that systems are flushed only with new fluid
that is the same as that required to fill and operate the system or using a
Ford-approved flushing chemical.
Owner Checks and Services
Certain basic maintenance checks and inspections should be performed
monthly or at six month intervals.
Daily Owner Checks
EngineAir filter restriction gauge.
Engine oil level.
Engine coolant level.
Brake SystemAir brake reservoir automatic drain valve
operation.
Drain the air brake reservoir (manual valve).
TransmissionVisually check for fluid leakage.
Steering SystemPower steering fluid level.
System for evidence of fluid leaks.
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Daily Owner Checks
U.S. Department
of Transportation,
Federal Highway
Administration
Requirements
(Make sure the
entire system is
functioning
properly.)Service brakes and parking brake.
Steering mechanism.
Lighting devices and reflectors.
Tires.
Horn.
Windshield wipers.
Rear vision mirrors.
Wheels and rims.
Emergency equipment.
Every Oil Change
EngineInspect engine cooling system hoses, clamps and
protection.
*
Inspect drive belt(s).
Exhaust SystemInspect entire exhaust system (including the inlet
pipe(s), muffler(s), outlet pipe(s), clamps and
fasteners) for holes, leakage, breakage, corrosive
damage and separation from other components.
Adjust, service or replace with the same or the
equivalent part. (Also a noise emission control
service.)
SuspensionTighten the front and rear spring U-bolts to the
specified torque.
Driveline and
Rear AxleLubricate the U-joints and the slip yoke.
BrakesLubricate the air brake foot control valve, hinge
and roller.
Inspect the drum brake linings through the
inspection holes.
Lubricate the rear caliper slide rails.
Lubricate the brake camshafts and slack adjuster
(air brakes only).
Inspect the disc brake pads and the piston boots
(hydraulic brakes only).
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Every Oil Change
ClutchLubricate the clutch release cross shaft and all
linkages.
Check the clutch fluid level.
Fuel SystemDrain the accumulated water or sediment from
the fuel tank(s).
Steering SystemLubricate the steering shaft(s), U-joints and
splines if equipped with grease fittings.
Lubricate the front axle spindle pins.
Lubricate the steering linkage when equipped
with grease fittings.
Lubricate the power steering gear output shaft.
*Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and distilled water. Use only
permanent type coolant that meets specifications as listed in your engine
operator’s manual. See the engine manufacturer’s operating guide for
supplemental corrosion inhibitor specifications.
Periodic Component/System Checks
The following are vehicle checks that should be made periodically either
by the owner or a qualified technician. It is recommended that
deficiencies be brought to the attention of your dealer or another
qualified service outlet as soon as possible so advice regarding the need
for service or replacement can be obtained.
Frequency Recommended Action
At every engine start up. Check ABS lamp operation.
After first 500 and 1000 miles (800
and 1600 km), then every 500 and
1000 mile (800 and 1600 km)
interval after tire removal or
replacement.Tighten the wheel mounting nuts
to the specified torque. See
Technical specificationsin the
Wheels and Tireschapter.
At least twice annually. Clean body and door drain holes.
As required. Clean windshield wiper blades.
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Observation Maintenance Operation
Insufficient power shown in loaded
practice stop.Inspect the automatic slack
adjuster function.
Subpar vehicle handling qualities. Check the operation of the brakes,
clutch and steering.
1,2
Excessive noise from under the
cab or engine compartment.Inspect the vehicle for missing,
damaged or mislocated noise
shields.
Excessive engine noise. Check the engine performance and
the engine governor.
Engine overheats; excessive fan
noise; fan constantly runs at high
speed or wobbles due to worn
bearings.Inspect the fan, fan shroud and fan
clutch.
Excessive exhaust noise; smell of
exhaust fumes is experienced.Inspect the entire exhaust system
for holes, leaks, breakage,
looseness and corrosive damage.
Excessive engine compartment
noise.Inspect the engine air induction
system (including air ducts and air
filter) for loose, damaged or
missing components.
Poor steering; wandering;
excessive tire wear.Check front end alignment, inspect
the tires and tire pressure.
3
Vibration or abnormal tire wear
indicating imbalance.Balance the wheels and the tires.
Hard shifting or excessive
vibration.Check the transmission and engine
mountings.
2
High effort to shift; noisy
transmission.Check and adjust transmission
controls.2
Insufficient full-throttle power;
backfiring.Check fuel pump pressure.
Radiator cap does not hold
pressure.Clean the cap seal and cap surface
on the radiator.
Electrical power supply has
diminished.Check the battery terminals for
corrosion.
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Observation Maintenance Operation
Cleaning the wiper blades with a
clean cloth and mild detergent and
washing with a cleaner does not
restore a clean wipe.Replace wiper blades.
Noisy or difficult to operate. Lubricate body lock cylinders.
Headlamp beams in wrong position
when vehicle operating loaded.Check headlamp alignment.
Windshield washers do not spray
when operated.Check windshield washer fluid
level. Add fluid if required.
1During maintenance and repair, protect the fuel tube and the hose
assemblies, power steering lines, and brake lines from external heat,
acids and abrasions that could damage them.
2Check for (free) linkage action and make sure that (return) spring force
is adequate to maintain pedal free play.
3Adjust, repair or replace, as required, with the same or equivalent parts.
Emissions Control System
WARNING:Because of high engine compartment and exhaust
system temperatures resulting from emissions equipment, do not
park, idle or operate your vehicle in dry grass or other dry ground
cover where the possibility of ground fire exists.
To make sure the emissions control systems operate effectively, you
should have the services listed in the maintenance schedule performed at
the specified time and mileage intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and the exhaust system.
Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage, odor,
smoke, loss of oil pressure, or charge indicator or over temperature warning.
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MAINTENANCE INTERVALS
ON-HIGHWAY - 60000 MILES (96000 KM) OR MORE ANNUALLY
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Engine
Engine oil and filter - change (diesel engine) See manufacturer’s recommendation.
Engine oil and filter - change (gasoline engine) Every 7500 miles (12000 km) or six months
Engine coolant - check level and concentration••••••••••
Engine coolant - check freeze-protection and additive
(corrosion inhibitor) strength (diesel engine)••••••••••
Extended life coolant - add extender (diesel engine) See manufacturer’s recommendation.
Extended life coolant - replace (diesel engine) See manufacturer’s recommendation.
Engine coolant - replace (gasoline engine) At six years or 100000 miles (160000 km) (whichever comes
first), then every three years or 50000 miles (80000 km)
Engine air filter - inspect (gasoline engine)••••••••••
Engine air filter - replace (gasoline engine)•••••
Replace spark plugs••
Inspect accessory drive belt(s) Inspect at 100000 miles (160000 km) and 120000 miles
(192000 km). Replace at 150000 miles (240000 km) if not
replaced in the last 100000 miles (160000 km).
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ON-HIGHWAY - 60000 MILES (96000 KM) OR MORE ANNUALLY
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Engine
Engine oil and filter - change (diesel engine) See manufacturer’s recommendation.
Engine oil and filter - change (gasoline engine) Every 7500 miles (12000 km) or six months
Engine coolant - check level and concentration••••••••••
Engine coolant - check freeze-protection and additive
(corrosion inhibitor) strength (diesel engine)••••••••••
Extended life coolant - add extender (diesel engine) See manufacturer’s recommendation.
Extended life coolant - replace (diesel engine) See manufacturer’s recommendation.
Engine coolant - replace (gasoline engine) At six years or 100000 miles (160000 km) (whichever comes
first), then every three years or 50000 miles (80000 km)
Engine air filter - inspect (gasoline engine)••••••••••
Engine air filter - replace (gasoline engine)•••••
Replace spark plugs•••
Inspect accessory drive belt(s) Inspect at 100000 miles (160000 km) and 120000 miles
(192000 km). Replace at 150000 miles (240000 km) if not
replaced in the last 100000 miles (160000 km).
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CITY - 60000 MILES (96000 KM) OR FEWER ANNUALLY
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Engine
Engine oil and filter - change (diesel engine) See manufacturer’s recommendation.
Engine oil and filter - change (gasoline engine ) Every 5000 miles (8000 km) or six months
Engine coolant - check level and concentration••••••••••
Engine coolant - check freeze-protection and additive
(corrosion inhibitor) strength (diesel engine)••••••••••
Extended life coolant - add extender (diesel engine) See manufacturer’s recommendation.
Extended life coolant - replace (diesel engine) See manufacturer’s recommendation.
Engine coolant - replace (gasoline engine) At six years or 100000 miles (160000 km) (whichever comes
first), then every three years or 50000 miles (80000 km)
Engine air filter - inspect (gasoline engine)••••••••••
Engine air filter - replace (gasoline engine)•••
Replace spark plugs•
Inspect accessory drive belt(s) Inspect at 100000 miles (160000 km) and 120000 miles
(192000 km). Replace at 150000 miles (240000 km) if not
replaced in the last 100000 miles (160000 km).
Non-driving Front Axle
Drag link/kingpin and bushing/tie rod ends - lubricate••••••••••
Wheel bearing - grease type - repack••
Wheel bearing - oil type - change oil••
Wheel bearing - oil type - check level••••••••••
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