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SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20000 MILES (32000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Transmission
Automatic and Auto-shift See transmission operator’s manual.
Eaton-Fuller manual - petroleum oil - change••
Non-Eaton-Fuller manual - check level••••••••••
Rear Axle
Eaton/Dana/Spicer - check level••••••••••
Eaton/Dana/Spicer - petroleum oil - change•••
Eaton/Dana/Spicer - synthetic oil - change••
Meritor - check level Every 5000 miles (8000 km), once a month, or fleet
maintenance interval (whichever comes first). For continuous
heavy-duty operation, check level every 1000 miles (1600 km).
Meritor - filter change Every 100000 miles (160000 km)
Meritor - petroleum oil - change Every 25000 miles (40000 km) or annually (whichever comes
first)
Meritor - synthetic oil - change Every 100000 miles (160000 km) or annually (whichever comes
first)
Scheduled Maintenance309
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USA(fus)
Page 311 of 378
SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20000 MILES (32000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Cab Components
Door hinges/latches/strikers/lock cylinders - lubricate••
Seat adjuster slides - lubricate••
Diesel Exhaust Fluid (DEF) System
Check and refill DEF system••••••••••
Note:If your vehicle is equipped with a gasoline engine, the engine oil and filter changes should
observe the normal schedule unless conditions, such as low-speed operation or stationary use, exist
where a schedule based on engine hours is recommended. In this type of schedule, the engine oil
and filter should be replaced every 250 engine hours.
310Scheduled Maintenance
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SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20000 MILES (32000 KM) OR FEWER
ANNUALLY
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Engine
Engine oil and filter - change (diesel engine) See manufacturer’s recommendation.
Engine oil and filter - change (gasoline engine) Every 5000 miles (8000 km) or three months (see note at end
of table regarding alternate schedule)
Engine coolant - check level and concentration••••••••••
Engine coolant - check freeze-protection and additive
(corrosion inhibitor) strength (diesel engine)••••••••••
Extended life coolant - add extender (diesel engine) See manufacturer’s recommendation.
Extended life coolant - replace (diesel engine) See manufacturer’s recommendation.
Engine coolant - replace (gasoline engine) At six years or 100000 miles (160000 km) (whichever comes
first), then every three years or 50000 miles (80000 km)
Engine air filter - inspect (gasoline engine)••••••••••
Engine air filter - replace (gasoline engine)••
Replace spark plugs•
Inspect accessory drive belt(s) Inspect at 100000 miles (160000 km) and 120000 miles
(192000 km). Replace at 150000 miles (240000 km) if not
replaced in the last 100000 miles (160000 km).
Scheduled Maintenance311
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SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20000 MILES (32000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Non-driving Front Axle
Drag link/kingpin and bushing/tie rod ends - lubricate••••••••••
Wheel bearing - grease type - repack•••
Wheel bearing - oil type - change oil•••
Wheel bearing - oil type - check level••••••••••
Brake System
Master cylinder - check fluid level (hydraulic brakes)••••••••••
Parking brake relay lever/linkage - lubricate (hydraulic
brakes)•••
S-cam - lubricate (air brakes)••••••••••
Slack adjusters - lubricate (air brakes)•••
Steering
Power steering filter - replacement•
Power steering fluid - change•••
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output seal - lubricate•••
312Scheduled Maintenance
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USA(fus)
Page 314 of 378

SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20000 MILES (32000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Driveshaft
Slip joint - inspect boot; U-joint - lubricate (SPL) Every 25000 miles (40000 km) or six months (whichever comes
first)
U-joint and slip joint - lubricate (non-SPL) Every 5000–8000 miles (8000–12000 km) or three months
(whichever comes first)
Clutch
Release bearing/shafts/fork - lubricate••••••••••
Transmission
Automatic and Auto-shift See transmission operator’s manual.
Non-Eaton-Fuller manual - check level••••••••••
Eaton-Fuller manual - petroleum oil - change•••
Eaton-Fuller manual - synthetic oil - change••
Rear Axle
Eaton/Dana/Spicer - check level••••••••••
Eaton/Dana/Spicer - petroleum oil - change•••
Eaton/Dana/Spicer - synthetic oil - change••
Meritor - check level Every 5000 miles (8000 km), once a month, or fleet
maintenance interval (whichever comes first). For continuous
heavy-duty operation, check level every 1000 miles (1600 km).
Scheduled Maintenance313
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USA(fus)
Page 315 of 378

SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20000 MILES (32000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Meritor - filter change Every 100000 miles (160000 km)
Meritor - petroleum oil - change Every 25000 miles (40000 km) or annually (whichever comes
first)
Meritor - synthetic oil - change Every 100000 miles (160000 km) or annually (whichever comes
first)
Cab Components
Door hinges/latches/strikers/lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
Diesel Exhaust Fluid (DEF) System
Check and refill DEF system••••••••••
Note:If your vehicle is equipped with a gasoline engine, the engine oil and filter changes should
observe the normal schedule unless conditions, such as low-speed operation or stationary use, exist
where a schedule based on engine hours is recommended. In this type of schedule, the engine oil
and filter should be replaced every 250 engine hours.
314Scheduled Maintenance
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USA(fus)
Page 316 of 378
Maintenance Record Retention and Service Log
MAINTENANCE SERVICES AND RECORD RETENTION
The maintenance record form which follows is for your convenience. In addition to recording the services performed, you should
retain copies of your receipts for the services. You also should keep records of any emission control systems maintenance
services performed on your vehicle.
Maintenance Record
Warranty
Start Date ______________________________________ Engine Displacement ______________________________________
Vehicle
Identification
Number _________________________________________ Owner Name ___________________________________________
IMPORTANT — This document should remain with the vehicle at all times.
Scheduled Maintenance315
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USA(fus)
Page 342 of 378

Vehicle Health Report
WARNING:Always follow scheduled maintenance instructions,
regularly inspect your vehicle, and seek repair for any damage or
problem you suspect. Vehicle Health Report supplements, but cannot
replace normal maintenance and vehicle inspection. Vehicle Health
Report only monitors certain systems that are electronically monitored
by the vehicle and will not monitor or report the status of any other
system, (i.e., brake lining wear). Failure to perform scheduled
maintenance and regularly inspect your vehicle may result in vehicle
damage and serious injury.
Note:Your Vehicle Health Report feature requires activation prior to
use. Visit www.SYNCMyRide.com to register. There is no fee or
subscription associated with Vehicle Health Report, but you must register
to use this feature.
Note:This feature may not function properly if you have enabled caller
ID blocking on your mobile phone. Before running a report, review the
Vehicle Health Report privacy notice.
Note:In order to allow a break-in period for your vehicle, you may not
be able to create a Vehicle Health Report until your vehicle odometer has
reached 200 miles.
Register for Vehicle Health Report and set your report preferences at
www.SYNCMyRide.com. After registering, you can request a Vehicle
Health Report (inside your vehicle). Return to your account at
www.SYNCMyRide.com to view your report. You can also choose for
SYNC to automatically remind you to run reports at specific mileage
intervals. Cellular phone airtime usage may apply when reporting.
The system allows you to check your vehicle’s overall health in the form
of a diagnostic report card. The vehicle health report contains valuable
information such as:
•Vehicle Diagnostic Information
•Scheduled maintenance
•Open Recalls and Field Service Actions
•Unserviced items from vehicle inspections by your authorized dealer.
You can run a report (after the vehicle has been running a minimum of
60 seconds) by pressing the voice button and saying “Vehicle health
report”, or pressing the phone button.
SYNC®341
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USA(fus)