Page 215 of 378

Chassis-mounted Charge Air Cooler
Visually inspect the core assembly for debris and clogging of external fins
with the engine off. Prior to engine operation, remove any debris
blocking the core.
•Turbocharger-to-charge air cooler
•Charge air cooler-to-intake manifold pipe
•Mounting bracket
•Chassis-mounted charge air cooler core
Inspect air intake piping:
•Check for accumulation of salt deposits (where applicable).
If present, disassemble and clean the complete air intake piping
system. If the intake piping is pitted, use Motorcraft® Silicone Gasket
and Sealant TA-30 to seal joints against leakage.
•Check for loose hoses and clamps.
•Check for ruptured or collapsed hoses.
•Check air cleaner housing for cracks.
Suspension Inspection
Note:Do not adjust air suspension height to any setting other than the
specified setting. Altering the height setting changes the driveline angle
and may result in unwarrantable component damage, such as
transmission component damage.
Verify drive axle air suspension height and height control valve
performance at engine oil change intervals.
Periodically check:
•Condition of spring leaves for evidence of fatigue, bending or
breakage.
•Condition of suspension mounting brackets and bushings.
•Torque rod mounting fasteners for tightness.
•For proper suspension alignment. This must be maintained at all
times.
•U-bolts. After the chassis has been operating under load for
1000 miles (1600 kilometers) or six months (whichever comes first),
the U-bolt nuts must be re-torqued. The U-bolt nuts must be
re-torqued every 36000 miles (60000 kilometers) thereafter. The
U-bolt and nut threads and seats should be cleaned and lubricated to
make sure a like new condition when re-torquing.
Note:SeeSpring U-bolt checklater in this chapter.
214Maintenance
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)
Page 216 of 378

Supporting Your Vehicle for Service
WARNING:Do not use a jack when working under a vehicle. It
may give way, causing the vehicle to fall and result in property
damage, personal injury or death. Always use floor stands to support
the vehicle.
Prepare the vehicle for service repairs by doing the following:
1. Park the vehicle on a level, concrete floor.
2. Set the parking brake and block the wheels to prevent the vehicle
from moving.
3. Select a jack with a rated capacity sufficient to lift and hold up the
vehicle.
4. Raise the vehicle with the jack applied to the axle(s). DO NOT use
the bumper as a lifting point.
5. Support the vehicle with floor stands under the axle(s). If the axle or
the suspension is being serviced, support the vehicle with floor
stands under the frame side-members, preferably between the axles.
Frame and Tow Hooks
Your vehicle’s chassis is manufactured with frame rails of either HSLA
steel or heat-treated steel. Each must be handled in a specific manner to
make sure maximum service life. Consult the service manual or your
dealer before attempting frame repair or modification.
It is important, particularly on vehicles where the tow hooks are used
frequently, to inspect the front and rear tow hooks for damage or a loose
mounting.
OPENING AND CLOSING THE HOOD
WARNING:The parking brake must be fully set before opening
the hood or possible personal injury may occur.
WARNING:To reduce the risk of the possibility of personal
injury, never stand beneath the hood when it is being raised or
lowered.
WARNING:If you must leave the engine running while checking
under the hood, do not allow any loose clothing, jewelry, hair or
other items to get near moving engine components or possible personal
injury may occur.
Maintenance215
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)
Page 218 of 378
3. Tilt the hood forward until stopped by the retaining cables.
To lower the hood:
1. Push the hood rearward at the top center of the hood above the
grille until closed.
2. Engage the latch on each fender.
3. Push down on the bottom of each latch until locked.
ENGINE OIL DIPSTICK
Diesel Engine
See your engine operator’s manual for information on the engine oil
dipstick.
Gasoline Engine
A. MIN
B. MAX
AB
Maintenance217
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)
Page 220 of 378

2. If the engine oil level is not within the normal range, add engine oil
that meets Ford specifications. SeeCapacities and Specifications
for more information. Remove the engine oil filler cap and use a
funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
normal operating range on the engine oil level dipstick.
4. Install the dipstick and make sure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap
clockwise until three clicks are heard or until the cap is fully seated.
ENGINE COOLANT CHECK
Diesel Engine
See your engine operator’s manual for information on checking and
adding engine coolant.
Fan Clutches
WARNING:Stay clear of the fan and fan area while the engine is
running or possible personal injury may occur.
Your vehicle’s cooling system is equipped with a viscous fan clutch
which:
•Helps control cooling, increases performance, improves fuel economy
and reduces noise.
•Is controlled by bimetallic spring sensors. Do not tamper with these
sensors as this may change their calibration or keep the fan clutch
from operating at all.
Gasoline Engine
Checking the Engine Coolant
The concentration and level of engine coolant should be checked at the
intervals listed in theScheduled Maintenancechapter.
Note:Make sure that the level is between the MIN and MAX marks on
the coolant reservoir.
Note:Coolant expands when it is hot. The level may extend beyond the
MAX mark.
If the level is at the MIN mark, add coolant immediately. SeeAdding
engine coolantin this section.
Maintenance219
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)
Page 236 of 378

6. Release the parking brake. With your foot on the brake pedal and
with the A/C on, put the vehicle in positionP(automatic
transmission) or neutral (manual transmission) and allow the engine
to idle for at least one minute.Note:If you do not allow the engine
to relearn its idle trim, the idle quality of your vehicle may be
adversely affected until the idle trim is eventually relearned.
7. Drive the vehicle to complete the relearning process.
If the battery has been disconnected or a new battery has been installed,
the clock and radio settings must be reset once the battery is
reconnected.
Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center to
find out more about recycling
automotive batteries.
CHECKING THE WIPER BLADES
Run the tip of your fingers over the edge of the blade
to check for roughness.
Clean the wiper blades with washer fluid or water
applied with a soft sponge or cloth.
L
E
A
D
RETURN
RECYCLE
Maintenance235
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)
Page 237 of 378

CHANGING THE WIPER BLADES
1. To remove the wiper blade, pull
the wiper arm away from the
vehicle. Pry open the lock cover
(A) with your thumb to release
the blade.
2. Press the retaining clip to
disengage the wiper blade, then
pull the wiper blade down (C)
toward the windshield to remove
it from the arm.
3. To install the new wiper blade,
insert the wiper blade into the
wiper arm hook (B).
4. While holding the wiper arm,
push the wiper blade up and
away from the windshield.
5. Close the lock cover.
Replace wiper blades at least once per year for optimum performance.
Poor wiper quality can be improved by cleaning the wiper blades and the
windshield. SeeCleaning the windows and wiper bladesin theVehicle
Carechapter.
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
AIR FILTER CHECK
Diesel Engine
See your engine operator’s manual for information on the engine air
filter.
Gasoline Engine
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
A
B
C
236Maintenance
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)
Page 238 of 378

Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
See theScheduled Maintenancechapter for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft® air filter
element listed. SeeMotorcraft® part numbersin theCapacities and
Spcificationschapter.
1. Locate and disconnect the mass
air flow sensor electrical connector
on the air outlet tube.
2. Reposition the locking clip on the
connector (connector shown from
below for clarity). Squeeze the
connector and pull it off of the air
outlet tube.
3. Clean the area around the air
tube-to-air cover connection to
prevent debris from entering the
system. Loosen the bolt on the air
tube clamp so the clamp is no
longer snug to the air tube. It is not
necessary to completely remove the
clamp.
4. Pull the air tube off the air
cleaner housing.
Maintenance237
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)
Page 239 of 378
5. Release the three clamps that secure
the cover to the air filter housing. Push
the air filter cover toward the center of
the vehicle, and up slightly, to release it.
6. Remove the air filter element
from the air filter housing.
7. Install a new air filter element.
8. Replace the air filter housing
cover and secure the clamps.
Be careful not to crimp the filter
element edges between the air filter
housing and cover and make sure
that the tabs on the edge are
properly aligned into the slots.
9. Slip the air tube onto the air
filter housing and tighten the air
tube clamp bolt snugly. Do not
overtighten the clamp.
10. Connect the mass air flow
sensor electrical connector to the
outlet tube. Make sure the locking
tab on the connector is in the
locked position (connector shown
from below for clarity).
238Maintenance
2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)