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POWER STEERING FLUID CHECK
Note:To avoid damage to the power steering system, do not operate the
vehicle with a low power steering fluid level.
Note:If adding fluid is necessary, use only the appropriate fluid. See the
Capacities and Specificationschapter. A low fluid level may indicate a
leak in the power steering system. Inspect the power steering system
and repair the leak or see your dealer or a qualified technician for
service. See theScheduled Maintenancechapter for the recommended
service intervals.
Check the fluid level when it is at ambient temperature, 20°F–80°F
(-7°C–25°C):
1. Set the parking brake, then start the engine.
2. Shift into positionNorP(if equipped) (automatic transmission) or
first gear (manual transmission) and turn the engine off.
3. Open the hood.
4. Clean the top of the power steering fluid reservoir.
5. Remove the dipstick from the reservoir and wipe the dipstick clean.
6. Reinstall the dipstick. Remove it again and check the fluid level.
Check the MAX. COLD side of the
dipstick if the fluid is cool or warm to
the touch (approximately 68°F-120°F
[20°C-49°C]). The fluid level should
be within the FULL range. If
necessary, add fluid in small amounts,
continuously checking the level, until
it reaches the proper level.
Check the MAX. HOT side of the
dipstick if the fluid is too hot to
touch (approximately 176°F–230°F
[80°C-110°C]). The fluid level
should be within the FULL range.
If necessary, add fluid in small
amounts, continuously checking the
level, until it reaches the proper
level.
Whenever the dipstick is installed, make sure it is properly seated and
tightened securely.
The fluid level can also be checked by looking at the see-through plastic
reservoir. Make sure that the fluid is within the minimum and maximum
fluid range as marked on the reservoir.
ADD MAX. COLD
FULL
ADD MAX. HOT
FULL
Maintenance231
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FUEL FILTER
Gasoline Engine
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
Diesel Engine
WARNING:Do not drain water separator while engine is
running. Fuel may ignite if separator is drained while engine is
running or vehicle is moving.
The fuel filter/water separator removes any contaminated particles and
water from the fuel before the fuel enters the engine.
See your engine operator’s manual for information on draining and
replacing the fuel filter.
WASHER FLUID CHECK
WARNING:If you operate your vehicle in temperatures below
40°F (5°C), use washer fluid with antifreeze protection. Failure
to use washer fluid with antifreeze protection in cold weather could
result in impaired windshield vision and increase the risk of injury or
accident.
Add fluid to fill the reservoir if the level is low. Only use a washer fluid
that meets Ford specifications. SeeTechnical specificationsin the
Capacities and Specificationschapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
232Maintenance
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Your vehicle is equipped with two or three maintenance-free batteries
mounted in a covered tray located on the left frame rail. The covered
battery tray, depending upon application, may also have one or two steps
attached.
Covered battery tray shown
(battery tray with steps
similar).The two rubber straps on
top of the cover must be pulled up
and moved to the side of the
battery in order to remove the lid.
Battery tray with cover
removed.
For longer, trouble-free operation,
keep the top of the battery clean
and dry. Also, make certain the
battery cables are always tightly
fastened to the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
It is recommended that the negative battery cable terminal be
disconnected from the battery if you plan to store your vehicle for an
extended period of time. This will minimize the discharge of your battery
during storage.
If the engine cranks but does not start, remove the battery box cover
and check the 40 amp inline fuse located on the battery cable above the
battery.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in positionP(automatic transmission) or neutral
(manual transmission), turn off all accessories and start the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
234Maintenance
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6. Release the parking brake. With your foot on the brake pedal and
with the A/C on, put the vehicle in positionP(automatic
transmission) or neutral (manual transmission) and allow the engine
to idle for at least one minute.Note:If you do not allow the engine
to relearn its idle trim, the idle quality of your vehicle may be
adversely affected until the idle trim is eventually relearned.
7. Drive the vehicle to complete the relearning process.
If the battery has been disconnected or a new battery has been installed,
the clock and radio settings must be reset once the battery is
reconnected.
Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center to
find out more about recycling
automotive batteries.
CHECKING THE WIPER BLADES
Run the tip of your fingers over the edge of the blade
to check for roughness.
Clean the wiper blades with washer fluid or water
applied with a soft sponge or cloth.
L
E
A
D
RETURN
RECYCLE
Maintenance235
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CHANGING THE WIPER BLADES
1. To remove the wiper blade, pull
the wiper arm away from the
vehicle. Pry open the lock cover
(A) with your thumb to release
the blade.
2. Press the retaining clip to
disengage the wiper blade, then
pull the wiper blade down (C)
toward the windshield to remove
it from the arm.
3. To install the new wiper blade,
insert the wiper blade into the
wiper arm hook (B).
4. While holding the wiper arm,
push the wiper blade up and
away from the windshield.
5. Close the lock cover.
Replace wiper blades at least once per year for optimum performance.
Poor wiper quality can be improved by cleaning the wiper blades and the
windshield. SeeCleaning the windows and wiper bladesin theVehicle
Carechapter.
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
AIR FILTER CHECK
Diesel Engine
See your engine operator’s manual for information on the engine air
filter.
Gasoline Engine
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
A
B
C
236Maintenance
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Removing Your Vehicle from Storage
When your vehicle is ready to come out of storage, do the following:
•Wash your vehicle to remove any dirt or grease film build-up on
window surfaces.
•Check windshield wipers for any deterioration.
•Check under the hood for any foreign material that may have
collected during storage (mice or squirrel nests).
•Check the exhaust for any foreign material that may have collected
during storage.
•Check tire pressures and set tire inflation per the Tire Label.
•Check brake pedal operation. Drive the vehicle 15 feet (4.5 meters)
back and forth to remove rust build-up.
•Check fluid levels (including engine coolant, engine oil and fuel) to
make sure there are no leaks and fluids are at recommended levels.
•If the battery was removed, clean the battery cable ends and inspect.
Contact your authorized dealer if you have any concerns or issues.
Vehicle Care251
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REFILL CAPACITIES
Engine Coolant and Engine Oil
Engine Engine Coolant*Engine Oil*
Diesel26.0 quarts
(24.6L)**Refer to engine operator’s manual.
Gasoline26.3 quarts
(24.9L)
**7.0 quarts (6.6L) (includes filter
change)
*Quantities listed are approximate.**Add the coolant type originally equipped in your vehicle.
Transmission
Note:Capacities may be increased if the vehicle is equipped with a
cooler. Always check to make sure the fluid level is in the acceptable
range.
Description Capacity - Pints (Liters)
Allison 2000 Series 30.0 (14.2)*
Allison 3000 Series 37.6 (17.8)*
TorqShift® six–speed 31.0 (14.9)
5–speed manual 12.5 (5.9)
6–speed manual 19.5 (9.2)
7–speed manual 22.0 (10.4)
*Total fluid capacity (dry transmission and torque converter).
Rear Axle
Eaton-Spicer
Axle CodeWeight Capacity - lb
(kg)DescriptionCapacity -
Pints
(Liters)
*
S135–S 13500 (6123) Single reduction 24.5 (11.6)
4S150–S 15500 (7031) Single reduction 24.5 (11.6)
17060S 17500 (7938) Single reduction 28.0 (13.2)
19055T 17500 (7938) Two-speed 28.0 (13.2)
19060S 19000 (8618) Single reduction 28.0 (13.2)
M190T 19000 (8618) Two-speed 35.0 (17.0)
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Meritor
Axle Model Capacity - Pints (Liters)*
RS-23–180/186 47.3 (22.4)
RS-23–240 37.4 (17.7)
RS-23–380 63.6 (30.1)
*Oil capacities are for standard track axles that have been measured at
various common drive pinion angles. The quantities listed include enough
oil for both wheel ends. These capacities change if the track or the drive
pinion angle is different.
Power Steering
Note:Capacities may be increased if the vehicle is equipped with a
cooler. Always check to make sure the fluid level is in the acceptable
range.
Steering Gear Capacity - Pints (Liters)
TAS40 17.6 (8.3)
TAS66 18.4 (8.7)
Air Conditioner Refrigerant
Note:This system uses mineral-based refrigerant oil to lubricate o-rings
and fittings.
This system uses r134a refrigerant and PAG-type refrigerant oil.
Torque the captured washer nut to 170–190 inch-pounds
(19–21 Newton-meters) after servicing.
Fuel Tanks
Standard tanks are listed as such. All other tanks available for your
vehicle are optional equipment.
Gasoline engine
Tank Type Capacity - Gallons (Liters)
Single, steel rectangular 42 (159)
60 (227)
Capacities and Specifications279
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