2013 FORD F650 air condition

Catalytic Converter (Diesel Engine)
Note:If your vehicle is equipped with a catalytic converter/muffler,do
notblend waste oil with diesel fuel. Operate only on ultra low sulfur
(less than 15 parts per million sulfur) diesel fuel with a cetane value of
45 or higher.
If your diesel engine is equipped with a catalytic converter, it is
important to review the maintenance schedule to make sure proper
functioning of the catalytic converter. Also, take precautions not to
damage the catalytic converter when servicing your engine or storing
your vehicle.
Diesel Exhaust Fluid (DEF), Diesel Particulate Filter (DPF) and
Select Catalyst Reduction (SCR) System
See your engine operator’s manual for information regarding DEF, DPF
and SCR system service.
Air Induction System
WARNING:When performing maintenance to any turbocharged
engine with engine air inlet piping disconnected, keep loose
clothing, jewelry and long hair away from the engine air inlet piping.
A turbocharger compressor air inlet protective shield should be
installed over the turbocharger air inlet to reduce the risk of personal
injury or death.
Perform a complete inspection of the air induction system annually.
In areas where road salt is used, disassemble the joints of each aluminum
component and inspect for salt build-up and presence of chlorine that
can cause aluminum particles to flake off and enter the engine
combustion chambers. If evidence of corrosion is found (usually at the
pipe connections), use a wire brush to clean the inside of the pipes and
inside the rubber hoses.
If the intake pipes are pitted at the joint ends, use Motorcraft® Silicone
Gasket and Sealant TA-30 to seal the joints. Make sure no excess
material is on the inside of the pipes that can be pulled into the engine.
If the service condition of the pipes, hoses or clamps is questionable,
replace the defective part(s).
Make sure all dust and debris has been cleaned out of the pipes and
couplings with a clean, damp rag prior to reassembly.
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Chassis-mounted Charge Air Cooler
Visually inspect the core assembly for debris and clogging of external fins
with the engine off. Prior to engine operation, remove any debris
blocking the core.
•Turbocharger-to-charge air cooler
•Charge air cooler-to-intake manifold pipe
•Mounting bracket
•Chassis-mounted charge air cooler core
Inspect air intake piping:
•Check for accumulation of salt deposits (where applicable).
If present, disassemble and clean the complete air intake piping
system. If the intake piping is pitted, use Motorcraft® Silicone Gasket
and Sealant TA-30 to seal joints against leakage.
•Check for loose hoses and clamps.
•Check for ruptured or collapsed hoses.
•Check air cleaner housing for cracks.
Suspension Inspection
Note:Do not adjust air suspension height to any setting other than the
specified setting. Altering the height setting changes the driveline angle
and may result in unwarrantable component damage, such as
transmission component damage.
Verify drive axle air suspension height and height control valve
performance at engine oil change intervals.
Periodically check:
•Condition of spring leaves for evidence of fatigue, bending or
breakage.
•Condition of suspension mounting brackets and bushings.
•Torque rod mounting fasteners for tightness.
•For proper suspension alignment. This must be maintained at all
times.
•U-bolts. After the chassis has been operating under load for
1000 miles (1600 kilometers) or six months (whichever comes first),
the U-bolt nuts must be re-torqued. The U-bolt nuts must be
re-torqued every 36000 miles (60000 kilometers) thereafter. The
U-bolt and nut threads and seats should be cleaned and lubricated to
make sure a like new condition when re-torquing.
Note:SeeSpring U-bolt checklater in this chapter.
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USA(fus)

Vehicles driven year-round in non-extreme climates should use
prediluted engine coolant for optimum cooling system and engine
protection.
What You Should Know About Fail-Safe Cooling (If Equipped)
(Gasoline Engine Only)
WARNING:If fail-safe cooling activates, pull off the road as soon
as safely possible and turn the engine off. The engine may
automatically shut off while driving without further indication.
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The fail-safe distance depends on ambient temperatures, vehicle load and
terrain.
How Fail-Safe Cooling Works
If the engine begins to overheat:
•The engine coolant temperature gauge moves to the red (hot) area.
•The information display indicates the engine is overheating.
•The service engine soon indicator illuminates.
If the engine reaches a preset over-temperature condition, the engine
automatically switches to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When Fail-Safe Mode Is Activated
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Note:Driving the vehicle without repairing the engine problem increases
the chance of engine damage. Take your vehicle to an authorized dealer
as soon as possible.
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle is not able to maintain high-speed
operation and the engine runs rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage; therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
5. Restart the engine and take your vehicle to an authorized dealer.
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USA(fus)

SPRING U-BOLT CHECKS
Check U-bolt nuts and re-torque every 36000 miles (60000 kilometers)
after initial 1000 mile (1600 kilometer) re-torque. The U-bolt and nut
threads and seats should be cleaned and lubricated to make sure peak
condition when re-torqued.
U-bolt Nut Torque
Suspension ft-lb N•m
Front axle – 8500 lb (3856 kg) 180-200 244-271
Front axle – 10000 lb (4536 kg) and higher 260-300 353-407
Rear axle with multi-leaf 260-300 353-407
Rear axle with IROS air suspension 370-400 502-542
Rear axle with Hendrickson air suspension 400–450 542–610
See air suspension U-bolt re-torquing and installation information below.
Air Suspension U-bolt Checks and Re-torquing Procedures
1. Inspect the threads of the U-bolt and nut for rust and debris. Clean
the threads if contaminated.
2. Using a torque wrench, determine if any nuts can be turned with a
force below the specified torque.
3. Using the lowest discovered torqued nut as a starting point,
re-tighten the nuts using the sequence listed underAir suspension
U-bolt and U-bolt nut installation.
Air Suspension U-bolt and U-bolt Nut Installation
1. Inspect the threads of the U-bolt and nut for rust and debris. Clean
the threads if contaminated.
2. Install the U-bolts and nuts and torque the nuts to seat the cap flat
which is about 18 ft-lb (25 N•m) using a diagonal pattern. Use the
same diagonal pattern for each of the following U-bolt nut re-torque
steps.
3. Tighten U-bolt nuts in increments of 74 ft-lb (100 N•m) until
tightened to final torque for the particular suspension.
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Owners Guide gf, 2nd Printing, March 2013
USA(fus)

ADJUSTING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident, the alignment of your headlamps
should be checked by your authorized dealer.
CHANGING A BULB
Lamp Assembly Condensation
Exterior lamps are vented to accommodate normal changes in pressure.
Condensation can be a natural by-product of this design. When moist air
enters the lamp assembly through the vents, there is a possibility that
condensation can occur when the temperature is cold. When normal
condensation occurs, a thin film of mist can form on the interior of the
lens. The thin mist eventually clears and exits through the vents during
normal operation. Clearing time may take as long as 48 hours under dry
weather conditions.
Examples of acceptable condensation are:
•Presence of thin mist (no streaks, drip marks or droplets).
•Fine mist covers less than 50% of the lens.
Examples of unacceptable moisture (usually caused by a lamp water
leak) are:
•Water puddle inside the lamp.
•Large water droplets, drip marks or streaks present on the interior of
the lens.
Take your vehicle to a dealer for service if any of the above conditions of
unacceptable moisture are present.
Replacing Headlamp Bulbs
1. Make sure the headlamp control is in the off position.
2. Remove the four screws, then
move the parking lamp assembly
away from the headlamp bulb.
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TIRES
Tire Inflation Information
WARNING:Always maintain your tires in good condition.
Frequently check and maintain correct inflation pressures as
specified by tire manufacturers. Inspect periodically for abnormal wear
patterns and repair/replace cut or broken tire casings. Always use
experienced, trained personnel with proper equipment and correct
procedures to mount or remove tires and wheels. Failure to adhere to
these warnings could result in wheel or tire malfunction, damage to
your vehicle, personal injury, or death.
WARNING:To avoid personal injury or death, always follow
these instructions when mounting radial tires on wheels:
•Only personnel that have had proper training and experience should
mount or remove tires from rims or wheels.
•Use only heavy-duty rims or approved rims for radial tires. It may be
necessary to contact your wheel and rim distributor to determine if
your rims are approved for radial tires.
•If a tube is to be used, make sure special radial tire tubes are used
because of the increased flexing of the sidewalls on radial tires.
•Never use anti-freeze, silicones, or petroleum-based lubricants when
mounting radial tires. Only an approved lubricant should be used as
an aid for mounting tires.
•Always inflate tires in a safety cage.
•Do not attempt to mix stud piloted wheels or fasteners with hub
piloted wheels or fasteners. To do so may cause premature wheel
failure resulting in property damage, personal injury, or death.
•Do not mix foreign (not made in North America) wheel mounting
parts with domestic (made in North America) parts. Many foreign
wheel components look similar to, but not exactly the same as
domestic made components. Mixing components could cause wheel
or fastener failures and result in property damage, personal injury, or
death.
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Checking Tire Pressure
Always check inflation pressure when tires are cold. Never bleed air from
hot tires to relieve normal pressure build-up. Normal increase in pressure
due to service conditions is 10–15 psi (69–103 kPa), which is allowable
in truck tires.
Tires should be properly inflated to manufacturers’ recommended
pressure for the size and service load in which the vehicle is being used.
See the specific tire manufacturer with which your vehicle is equipped
with for the latest information concerning service load and inflation
pressure.
It is particularly important to keep moisture from the inside of tires, and
proper selection of air compressor equipment, proper air line routing,
and the use of shop air dryers is strongly recommended to avoid
moisture in the high pressure air used for tire inflation.
Under-inflation
Tires should not be permitted to become under-inflated. Increased
flexing due to under-inflation causes heat build-up within the tire
components. This leads to reduced strength, breakdown of the rubber
compounds, and possible separation of the tire components (i.e., ply and
tread separation and reduced retreadability).
Under-inflation is the primary cause of premature tire concerns including
sudden loss of air. In addition, low inflation causes an increase in rolling
resistance. This results in reduced fuel mileage, a loss in tread mileage,
and uneven wear due to increased tread movement. To determine proper
inflation, see the tire manufacturer load and inflation guide which can be
found on the tire manufacturer website or at your local truck tire dealer.
Tire Inspection
Check the tires for abnormal wear patterns and proper inflation
pressures. Cut or broken tire casings must be repaired or replaced.
Tires should also be inspected for the following conditions. If any are
present, the tire should be removed and repaired, retreaded or scrapped
as the condition indicates.
•Any blister, bump or raised portion anywhere on the surface of the
tire tread or sidewall (other than a bump made by a repair). These
indicate the start of internal separation.
•Any cut that reaches to the belt or ply cords, or any cut that is large
enough to grow in size and depth.
•Any nail or puncturing object.
•If any stone or object is held by a tread groove and is starting to drill
into the tread base, remove the object.
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Proper tire inflation, toe-in adjustment, loads, and road speeds are
important factors governing tire mileage, steering ease and
maneuverability.
Tire Loading
WARNING:Loading tires beyond their rated capacity decreases
tire life requiring more frequent replacement of tires. Overloading
creates an unsafe condition that may result in sudden air loss from a
tire failure resulting in an accident that could cause property damage,
personal injury or death.
Note:Your GAW/GVW rating is correct at the time of your vehicle
production, and reflects the exact rating of the tires specified. When
replacing tires, make sure that the replacement tire load rating (listed in
pounds and kilograms on the tire sidewall) is the same or higher than
the tire that is removed. Failure to do so adversely affects maximum load
carrying capacity. Tires with the same size specification do not always
have the same load specification.
Matching Tires
Dual Tires:Dual tires should be matched using tires of equivalent size.
Tires which differ more than
14inch (6 millimeters) in diameter or34inch (19 millimeters) in circumference should not be mounted on the
same dual wheel assembly.
Mixing:Never mix bias and radial tires on this vehicle. Never mix
different tire sizes or constructions on the same axle.
Rotation:
Rotation is always advisable:
•If front (steering) axle tires become irregularly worn, move to rear
position.
•In a dual assembly, reverse the position of the tires if one tire wears
much faster than its mate.
•On the drive axle, if heel and toe wear or alternate lug wear occurs,
rotating the tires from one end of the axle to the other end of the
axle may help even out this wear.
Rotation may not advisable:
•Front (Steering) Axle:Tires must be removed when tread is worn
to 4/32 inch (3 millimeters) or less. Retread or rotate worn tires to
drive position. Retreaded tires are not recommended to be used on
steering axles.
•Rear Axles:Tires must be removed when tread is worn to 2/32 inch
(2 millimeters).
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2013 F-650/750(f67)
Owners Guide gf, 2nd Printing, March 2013
USA(fus)