2012 YAMAHA YZF-R6 catalytic converter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ..............................3-4
Multi-function meter unit .................3-8
Anti-theft alarm (optional) .............3-14
Handlebar switches ......................3-14
Clutch lever ...................................3-15
Shift pedal .....................................3-16
Brake lever ...................................3-16
Brake pedal ..................................3-17
Fuel tank cap ................................3-17
Fuel ...............................................3-18
Fuel tank breather hose and
overflow hose ............................3-19
Catalytic converters ......................3-19
Seats ............................................3-20
Helmet holding cable ....................3-21
Rear view mirrors .........................3-22
Adjusting the front fork ..................3-22
Adjusting the shock absorber assembly ...................................3-25 Luggage strap holders ................. 3-27
EXUP system ............................... 3-28
Sidestand ..................................... 3-28
Ignition circuit cut-off system ........ 3-29
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing cowlings and panels .................................. 6-8
Checking the spark plugs ............. 6-12
Engine oil and oil filter cartridge ... 6-13
Coolant ......................................... 6-16
Air filter element ........................... 6-19 Checking the engine idling
speed ........................................ 6-19
Checking the throttle grip free play ........................................... 6-19
Valve clearance ........................... 6-20
Tires ............................................. 6-20
Cast wheels ................................. 6-22
Adjusting the clutch lever free
play ........................................... 6-23
Checking the brake lever free play ........................................... 6-23
Brake light switches ..................... 6-24
Checking the front and rear brake pads ........................ 6-24
Checking the brake fluid level ...... 6-25
Changing the brake fluid .............. 6-26
Drive chain slack .......................... 6-27
Cleaning and lubricating the drive chain .......................... 6-28
Checking and lubricating
the cables ................................. 6-29
Checking and lubricating the throttle grip and cable ......... 6-29
Checking and lubricating the brake and shift pedals ........ 6-30
Checking and lubricating
the brake and clutch levers ...... 6-30
Checking and lubricating the sidestand ............................ 6-31
Lubricating the swingarm pivots ........................................ 6-31U1JSE0E0.book Page 1 Wednesday, July 27, 2011 10:34 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-19
3brand. Use of unleaded fuel will extend
spark plug life and reduce maintenance
costs.
EAU51150
Fuel tank breather hose and
overflow hose Before operating the motorcycle:●
Check each hose connection.
●
Check each hose for cracks or
damage, and replace if damaged.
●
Make sure that the end of each
hose is not blocked, and clean if
necessary.
●
Make sure that the end of each
hose is positioned outside of the
cowling.
EAU13445
Catalytic converters This vehicle is equipped with catalytic
converters in the exhaust system.
WARNING
EWA10862
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:●
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
●
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
●
Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.
●
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
1. Fuel tank breather hose and overflow hose
U1JSE0E0.book Page 19 Wednesday, July 27, 2011 10:34 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-20
3
NOTICE
ECA10701
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-
pairable damage to the catalytic
converter.
EAU39033
Seats Rider seat
To remove the rider seatPull back the rear of the rider seat as
shown, remove the bolts, and then pull
the seat off.
To install the rider seatInsert the projection on the front of the
rider seat into the seat holder as
shown, place the seat in the original po-
sition, and then install the bolts.Passenger seat
To remove the passenger seat
1. Insert the key into the seat lock,
and then turn it clockwise.
1. Bolt
1. Projection
2. Seat holder
1. Seat lock
2. Unlock.
U1JSE0E0.book Page 20 Wednesday, July 27, 2011 10:34 AM

INDEXAAir filter element .................................... 6-19
Anti-theft alarm (optional)...................... 3-14
Auxiliary light ......................................... 6-38BBattery................................................... 6-33
Brake and clutch levers, checking and lubricating ..................... 6-30
Brake and shift pedals,
checking and lubricating ..................... 6-30
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-16
Brake lever free play, checking ............. 6-23
Brake light switches .............................. 6-24
Brake pedal ........................................... 3-17CCables, checking and lubricating .......... 6-29
Care ........................................................ 7-1
Catalytic converters .............................. 3-19
Clutch lever ........................................... 3-15
Clutch lever free play, adjusting ............ 6-23
Coolant.................................................. 6-16
Coolant temperature warning light .......... 3-5
Cowlings and panels, removing and installing ......................... 6-8DDimmer switch ...................................... 3-14
Drive chain, cleaning and lubricating .... 6-28
Drive chain slack ................................... 6-27EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-19
Engine oil and oil filter cartridge ............ 6-13 Engine stop switch................................ 3-15
Engine trouble warning light ................... 3-7
EXUP system ....................................... 3-28
FFront and rear brake pads, checking .... 6-24
Front fork, adjusting .............................. 3-22
Front fork, checking .............................. 6-32
Fuel....................................................... 3-18
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose and
overflow hose ..................................... 3-19
Fuel tank cap ........................................ 3-17
Fuses, replacing ................................... 6-34HHandlebar switches .............................. 3-14
Hazard switch ....................................... 3-15
Headlight bulb, replacing ...................... 6-35
Helmet holding cable ............................ 3-21
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-15IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-29
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-38
Luggage strap holders .......................... 3-27MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4 Maintenance,
emission control system ....................... 6-3
Matte color, caution ................................. 7-1
Model label .............................................. 9-1
Multi-function meter unit .......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14RRear view mirrors .................................. 3-22SSafety information ................................... 1-1
Seats ..................................................... 3-20
Shifting .................................................... 5-2
Shift pedal ............................................. 3-16
Shift timing indicator light ........................ 3-7
Shock absorber assembly, adjusting .... 3-25
Sidestand .............................................. 3-28
Sidestand, checking and lubricating...... 6-31
Spark plugs, checking ........................... 6-12
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-15
Steering, checking................................. 6-32
Storage.................................................... 7-4
Supporting the motorcycle .................... 6-39
Swingarm pivots, lubricating ................. 6-31TTail/brake light ....................................... 6-37
U1JSE0E0.book Page 1 Wednesday, July 27, 2011 10:34 AM