2012 YAMAHA YZF-R6 brake

PERIODIC MAINTENANCE AND ADJUSTMENT
6-41
6
8. Retighten pinch bolt B to the spec-
ified torque.
9. Tap the outer side of the right fork leg with a rubber mallet to align it
with the end of the wheel axle.
10. Tighten wheel axle pinch bolt D, then pinch bolt C to the specified
torque.
11. Retighten pinch bolt D to the spec- ified torque. 12. While applying the front brake,
push down hard on the handlebar
several times to check for proper
fork operation.
EAU25080
Rear wheel
EAU44953
To remove the rear wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.1. Loosen the axle nut.
2. Lift the rear wheel off the groundaccording to the procedure on
page 6-39.
3. Remove the axle nut.
1. Front wheel axle pinch bolt A
2. Front wheel axle pinch bolt B
3. Front wheel axle pinch bolt C
4. Front wheel axle pinch bolt DTightening torque: Wheel axle pinch bolt:21 Nm (2.1 m·kgf, 15 ft·lbf)
Tightening torque: Wheel axle pinch bolt:
21 Nm (2.1 m·kgf, 15 ft·lbf)
1. Axle nut
2. Brake caliper
3. Brake caliper bracket
1
2
3
U1JSE0E0.book Page 41 Wednesday, July 27, 2011 10:34 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-42
64. Fully loosen the locknut on each
side of the swingarm.
5. Turn the drive chain slack adjust- ing bolts in direction (a) to loosen
the drive chain enough so it can be
removed from the rear sprocket,
and then push the wheel forward.
6. Remove the drive chain from the rear sprocket.
TIP●
If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
●
The drive chain cannot be disas-
sembled.
7. While supporting the brake caliperbracket, pull the wheel axle out,
and then remove the wheel.
NOTICE: Do not apply the brake
after the wheel has been re-
moved together with the brake
disc, otherwise the brake pads
will be forced shut.
[ECA11071] EAU39173
To install the rear wheel
1. Install the wheel and the brake cal- iper bracket by inserting the wheel
axle from the left-hand side.TIP●
Be sure to insert the retainer on the
brake caliper bracket into the slot
in the swingarm.
●
Make sure that there is enough
space between the brake pads be-
fore installing the wheel.
1. Drive chain slack adjusting bolt
2. Locknut
(a)
12
1. Wheel axle
U1JSE0E0.book Page 42 Wednesday, July 27, 2011 10:34 AM

MOTORCYCLE CARE AND STORAGE
7-2
7off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
●
Do not use any harsh chemical
products on plastic parts or the
muffler. Be sure to avoid using
cloths or sponges which have
been in contact with strong or
abrasive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or electro-
lyte.
●
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
storage compartments, electric
components (couplers, connec-
tors, instruments, switches and
lights), breather hoses and
vents.
●
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com- pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.
TIPSalt sprayed on roads in the winter may
remain well into spring.1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
NOTICE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10791]
2. After drying the motorcycle, apply a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces (except the tita-
nium muffler) to prevent corrosion.
Cleaning the titanium mufflerThis model is equipped with a titanium
muffler, which requires the following
special care.●
Use only a soft, clean cloth or
sponge with mild detergent and
water to clean the titanium muffler.
However, if the muffler cannot be
thoroughly cleaned with mild de-
tergent, alkaline products and a
soft brush may be used.
U1JSE0E0.book Page 2 Wednesday, July 27, 2011 10:34 AM

MOTORCYCLE CARE AND STORAGE
7-3
7
●
Never use compounds or other
special treatments to clean the tita-
nium muffler, as they will remove
the finish on the outer surface of
the muffler.
●
Even the smallest amounts of oil,
such as from oily towels or finger-
prints, will leave stains on the tita-
nium muffler, which can be
removed with a mild detergent.
●
Note that the thermally induced
discoloring of the portion of the ex-
haust pipe leading into the titanium
muffler is normal and cannot be re-
moved.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts. 4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11131
Contaminants on the brakes or tires
can cause loss of control.●
Make sure that there is no oil or
wax on the brakes or tires.
●
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10800
●
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
●
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP●
Consult a Yamaha dealer for ad-
vice on what products to use.
●
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
U1JSE0E0.book Page 3 Wednesday, July 27, 2011 10:34 AM

SPECIFICATIONS
8-2
8
2nd:2.000 (32/16)
3rd: 1.667 (30/18)
4th:
1.444 (26/18)
5th: 1.286 (27/21)
6th: 1.150 (23/20)
Chassis:Frame type:Diamond
Caster angle: 24.00 °
Trail:
97 mm (3.8 in)Front tire:Type:Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model: BRIDGESTONE/BT016F F
Manufacturer/model: DUNLOP/Qualifier PT MRear tire:Type: Tubeless
Size: 180/55 ZR17M/C (73W)
Manufacturer/model:
BRIDGESTONE/BT016R F Manufacturer/model:
DUNLOP/Qualifier PT M
Loading:Maximum load:
186 kg (410 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:0–90 kg (0–198 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Loading condition: 90–186 kg (198–410 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding: Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:
Cast wheel
Rim size: 17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel Rim size:
17M/C x MT5.50
Front brake:Type:
Dual disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Single disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 115.0 mm (4.53 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 120.0 mm (4.72 in)Electrical system:Ignition system:TCI
U1JSE0E0.book Page 2 Wednesday, July 27, 2011 10:34 AM

SPECIFICATIONS
8-3
8
Charging system:AC magnetoBattery:Model:
YTZ10S
Voltage, capacity: 12 V, 8.6 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 55 W × 2
Tail/brake light:
LED
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light: 12 V, 10.0 W × 2
Auxiliary light:
LED
License plate light: 12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil level warning light: LED
Turn signal indicator light:
LED Fuel level warning light:
LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
Immobilizer system indicator light: LED
Shift timing indicator light: LED
Fuses:Main fuse:50.0 A
Headlight fuse: 15.0 A
Taillight fuse:
7.5 A
Signaling system fuse: 10.0 A
Ignition fuse: 15.0 A
Radiator fan fuse:
15.0 A × 2
Fuel injection system fuse: 15.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse:
7.5 A
U1JSE0E0.book Page 3 Wednesday, July 27, 2011 10:34 AM

INDEXAAir filter element .................................... 6-19
Anti-theft alarm (optional)...................... 3-14
Auxiliary light ......................................... 6-38BBattery................................................... 6-33
Brake and clutch levers, checking and lubricating ..................... 6-30
Brake and shift pedals,
checking and lubricating ..................... 6-30
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-16
Brake lever free play, checking ............. 6-23
Brake light switches .............................. 6-24
Brake pedal ........................................... 3-17CCables, checking and lubricating .......... 6-29
Care ........................................................ 7-1
Catalytic converters .............................. 3-19
Clutch lever ........................................... 3-15
Clutch lever free play, adjusting ............ 6-23
Coolant.................................................. 6-16
Coolant temperature warning light .......... 3-5
Cowlings and panels, removing and installing ......................... 6-8DDimmer switch ...................................... 3-14
Drive chain, cleaning and lubricating .... 6-28
Drive chain slack ................................... 6-27EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-19
Engine oil and oil filter cartridge ............ 6-13 Engine stop switch................................ 3-15
Engine trouble warning light ................... 3-7
EXUP system ....................................... 3-28
FFront and rear brake pads, checking .... 6-24
Front fork, adjusting .............................. 3-22
Front fork, checking .............................. 6-32
Fuel....................................................... 3-18
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose and
overflow hose ..................................... 3-19
Fuel tank cap ........................................ 3-17
Fuses, replacing ................................... 6-34HHandlebar switches .............................. 3-14
Hazard switch ....................................... 3-15
Headlight bulb, replacing ...................... 6-35
Helmet holding cable ............................ 3-21
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-15IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-29
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-38
Luggage strap holders .......................... 3-27MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4 Maintenance,
emission control system ....................... 6-3
Matte color, caution ................................. 7-1
Model label .............................................. 9-1
Multi-function meter unit .......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14RRear view mirrors .................................. 3-22SSafety information ................................... 1-1
Seats ..................................................... 3-20
Shifting .................................................... 5-2
Shift pedal ............................................. 3-16
Shift timing indicator light ........................ 3-7
Shock absorber assembly, adjusting .... 3-25
Sidestand .............................................. 3-28
Sidestand, checking and lubricating...... 6-31
Spark plugs, checking ........................... 6-12
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-15
Steering, checking................................. 6-32
Storage.................................................... 7-4
Supporting the motorcycle .................... 6-39
Swingarm pivots, lubricating ................. 6-31TTail/brake light ....................................... 6-37
U1JSE0E0.book Page 1 Wednesday, July 27, 2011 10:34 AM