2012 YAMAHA YZ125LC clutch

4-35
ENGINE REMOVAL
ENGINE REMOVAL
REMOVING THE ENGINE
Order Part name Q'ty Remarks
Hold the machine by placing the suitable stand
under the engine.Refer to "HANDLING NOTE".
Seat and fuel tank Refer to "SEAT, FUEL TANK AND SIDE
COVERS" section.
Carburetor Refer to "CARBURETOR AND REED
VALVE" section.
Exhaust pipe and silencer Refer to "EXHAUST PIPE AND SILENCER"
section.
Clutch cable Disconnect at the engine side.
Radiator Refer to "RADIATOR" section.
Spark plug cap
Disconnect the CDI magneto lead.
1 Drive chain sprocket cover 1
2 Nut (drive sprocket) 1 Refer to removal section.
3 Lock washer 1 Refer to removal section.
4 Drive sprocket 1 Refer to removal section.
5Clip 1
6 Bolt (brake pedal) 1
26 Nm (2.6 m kg, 19 ft lb)
64 Nm (6.4 m kg, 46 ft lb)
64 Nm (6.4 m kg, 46 ft lb)
85 Nm (8.5 m kg, 61 ft lb)
75 Nm (7.5 m kg, 54 ft lb)
5 Nm (0.5 m kg, 3.6 ft lb)
34 Nm (3.4 m kg, 24 ft lb)

5-24
HANDLEBAR
HANDLEBAR
REMOVING THE HANDLEBAR
Order Part name Q'ty Remarks
Number plate Remove the band only.
1 Clutch cable 1 Disconnect at the lever side.
2 Clutch lever holder 1
3 Engine stop switch 1
4 Brake master cylinder 1 Refer to removal section.
5 Throttle cable cap 1 Turn over the cap cover.
6 Throttle cable 1 Disconnect at the throttle side.
7 Throttle 1 Loosen the bolts.
8 Cap cover 1
9 Collar 1
10 Left grip 1 Refer to removal section.
11 Handlebar upper holder 2
12 Handlebar 1
13 Handlebar lower holder 2
1 Nm (0.1 m kg, 0.7 ft lb)
4 Nm (0.4 m kg, 2.9 ft lb)
4 Nm (0.4 m kg, 2.9 ft lb)
4 Nm (0.4 m kg, 2.9 ft lb)
9 Nm (0.9 m kg, 6.5 ft lb)
28 Nm (2.8 m kg, 20 ft lb)
40 Nm (4.0 m kg, 29 ft lb)

5-28
HANDLEBAR
After tightening the bolts, check
that the throttle grip "2" moves
smoothly. If it does not, retighten
the bolts for adjustment.
13. Install:
• Engine stop switch "1"
• Clutch lever holder "2"
• Bolt (clutch lever holder) "3"
• Clamp "4"
• The engine stop switch, clutch lever
holder and clamp should be in-
stalled according to the dimensions
shown.
• Pass the engine stop switch lead in
the middle of the clutch lever hold-
er.
14. Install:
• Clutch cable "1"
Apply the lithium soap base grease
on the clutch cable end.
15. Adjust:
• Clutch lever free play
Refer to "ADJUSTING THE
CLUTCH CABLE FREE PLAY"
section in the CHAPTER 3.
Bolt (clutch lever holder):
4 Nm (0.4 m•kg, 2.9
ft•lb)
(0.55 in)