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8
TIPThe wheels need to be removed to check the
brake pads. (See page 8-43.)EBU28800Rear brake pads
Each brake pad is provided with two wear indicator
grooves, which allow you to check the brake pad
wear without having to disassemble the brake. To
check the brake pad wear, check the wear indica-
tor grooves. If a brake pad has worn to the point
that a wear indicator groove almost appears, have
a Yamaha dealer replace the brake pads as a set.
EBU29841Checking the brake fluid level Before riding, check that the brake fluid is above
the minimum level mark. Check the brake fluid lev-
el with the top of the reservoir level. Replenish the
brake fluid if necessary.
1. Wear indicator groove
1. Wear indicator groove
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8-27
8
TIPIf the cable length cannot be adjusted to specifica-
tion, consult a Yamaha dealer.6. Tighten the locknut on the brake cable.
7. Slide the rubber cover to its original position.
8. Turn in the adjusting bolt at the rear brake cal-iper until it feels tight, then turn it out 1/8 turn
and tighten its locknut to the specified torque.
NOTICE: When tightening the locknut, hold the adjusting bolt with a wrench so
that it does not turn together with the lock-
nut.
[ECB00521]
WARNING
EWB02090Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustment
again.EBU24743Brake light switches The brake light, which is activated by the brake
pedal and brake lever, should come on just before
braking takes effect.
1. Locknut
2. Adjusting nut
3. Rubber cover
1
2
(a) (b)
3
Tightening torque:
Locknut (rear brake caliper):16 Nm (1.6 m ·kgf, 12 ft ·lbf)
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8-30
83. If the drive chain slack is incorrect, adjust it as
follows.
To adjust the drive chain slack 1. Place the ATV on a level surface.
2. Loosen the axle holding bolts. 3. Loosen the locknut on each side of the swing-
arm. To tighten the drive chain, turn the drive
chain slack adjusting bolts in direction (a). To
loosen the drive chain, turn the adjusting bolts
in direction (b) and push the wheels forward.
Turn each adjusting bolt exactly the same
amount to maintain correct axle alignment.
NOTICE: Improper drive chain slack will
overload the engine as well as other vital
parts of the ATV and can lead to drive
chain slippage or breakage. To prevent
this from occurring, keep the drive chain
slack within the specified limits.
[ECB00542]
Drive chain slack: 25.0 –35.0 mm (0.98 –1.38 in)1. Drive chain slack
1. Axle holding bolt (upper)
2. Axle holding bolt (lower)
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8-31
8
TIPThere are alignment marks on both drive chain
pullers and an alignment mark on each side of the
swingarm. Make sure to align the same alignment
mark on both drive chain pullers with the alignment
mark on either side of the swingarm for proper
wheel alignment.4. Tighten the locknuts and the axle holding boltsto the specified torques.
EBU24882Lubricating the drive chain The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00561The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas.1. Clean the drive chain with kerosene and asmall soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00571]
1. Locknut
2. Drive chain slack adjusting bolt
3. Alignment marks
Tightening torques: Locknut:16 Nm (1.6 m ·kgf, 12 ft ·lbf)
Axle holding bolt (upper): 120 Nm (12 m· kgf, 87 ft·lbf)
Axle holding bolt (lower): 73 Nm (7.3 m ·kgf, 53 ft ·lbf)
U1BS62E0.book Page 31 Monday, April 18, 2011 6:43 PM
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8-34
8Brake pedal
Shift pedal
EBU24963Checking the wheel hub bearings The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.EBU24995Lubricating the swingarm pivots The swingarm pivots must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance and lubrication chart.
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8-43
8
EBU25601Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.1. Remove the lens by removing the screws.
2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws,
otherwise the lens may break.
[ECB00701]
EBU25651
Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
1. Screw
1. Tail/brake light bulb
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8-44
83. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU25661Installing a wheel 1. Place the ATV on a level surface.
2. Install the wheel and the nuts.
3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified torques.
EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
1. Wheel nut
Tightening torques:Fro nt wh ee l nu t:45 Nm (4.5 m ·kgf, 33 ft· lbf)
Rear wheel nut: 45 Nm (4.5 m ·kgf, 33 ft· lbf)
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9-1
9
EBU25860
CLEANING AND STORAGE
EBU25902Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the linings.
[EWB02311]
NOTICE: Excessive water pressure may cause water seepage and deteriora-
tion of wheel bearings, brakes, transmis-
sion seals and electrical devices. Many
expensive repair bills have resulted from
improper high-pressure detergent applica-
tions such as those available in coin-oper-
ated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from rusting.
7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
U1BS62E0.book Page 1 Monday, April 18, 2011 6:43 PM
