2012 YAMAHA YFM250R-W engine oil

EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Speedometer .............................................. 4-2
Handlebar switches .................................... 4-3
Throttle lever .............................................. 4-4
Speed limiter .............................................. 4-5
Clutch lever ................................................ 4-6
Brake lever ................................................. 4-6
Brake pedal ................................................ 4-6
Parking brake lever .................................... 4-7
Shift pedal .................................................. 4-8
Fuel tank cap .............................................. 4-8Fuel .............................................................4-9
Fuel cock ..................................................4-10
Starter (choke) ..........................................4-12
Steering lock .............................................4-13
Seat ..........................................................4-13
Adjusting the front shock absorber
assemblies ..............................................4-14
Adjusting the rear shock absorber
assembly .................................................4-15
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-3
Drive chain ..................................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-2
Shifting ........................................................6-3U33B71E0.book Page 1 Wednesday, August 10, 2011 9:01 AM

Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-18
CROSSING THROUGH SHALLOW
WATER ................................................... 7-19
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for the
emission control system ........................... 8-3General maintenance and lubrication
chart ..........................................................8-5
Checking the spark plug .............................8-9
Engine oil and oil filter element .................8-11
Cleaning the air filter element ...................8-14
Cleaning the spark arrester ......................8-18
Adjusting the carburetor ............................8-20
Adjusting the engine idling speed .............8-20
Adjusting the throttle lever free play .........8-21
Valve clearance ........................................8-22
Brakes .......................................................8-22
Checking the front and rear brake pads ...8-22
Checking the brake fluid level ...................8-23
Changing the brake fluid ...........................8-25
Checking the front brake lever free play ...8-25
Checking the brake pedal height ..............8-25
Adjusting the parking brake free play .......8-26
Brake light switches ..................................8-27
Adjusting the clutch lever free play ...........8-28
Drive chain slack .......................................8-29
Lubricating the drive chain ........................8-31
Checking and lubricating the cables .........8-32
Checking and lubricating the brake and
clutch levers ............................................8-33
Checking the shift pedal ...........................8-33
Checking and lubricating the brake
pedal .......................................................8-33
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5-1
5
EBU19201
PRE-OPERATION CHECKS
EBU19224Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00481Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
FuelCheck fuel level in fuel tank, and add recommended fuel if neces-
sary.
Check fuel line for leakage. Correct if necessary.4-9, 5-3
Engine oilCheck oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary.5-3, 8-11
Front brakeCheck operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add specified brake fluid to
specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.5-3, 8-22, 8-23, 8-25
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5-3
5
EBU19541Fuel Make sure that there is sufficient fuel in the tank.
(See page 4-9.)EBU19560Engine oil Make sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-11.)EBU19712Front and rear brakes Brake lever and brake pedal
Check that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer
check the brake system.
Check for correct brake pedal height. (See page
8-25.) If the pedal height is incorrect, have a
Yamaha dealer adjust it.
Check the operation of the lever and pedal. They
should move smoothly and there should be a
firm feeling when the brakes are applied. If not,
have a Yamaha dealer check the brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 8-23.)Brake fluid leakage
Check to see if any brake fluid is leaking out of the
pipe joints or brake fluid reservoirs. Apply the
brakes firmly for one minute. If there is any leak-
age, have a Yamaha dealer check the brake sys-
tem.
Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance, check
the brake pads for wear. (See page 8-22.)
EBU19761Throttle lever Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.Specified brake fluid:
DOT 4
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8-7
8
14*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
15*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
16*Steering shaftLubricate with lithium-soap-based grease.√√√
17*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
18*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
19 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
20Engine oil filter ele-
mentReplace.√√√
21*Moving parts and
cablesLubricate.√√√√
22*Throttle leverCheck operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing.√√√√√
23*Front and rear brake
switchesCheck operation and correct if necessary.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U33B71E0.book Page 7 Wednesday, August 10, 2011 9:01 AM

8-11
8
EBU28957Engine oil and oil filter element The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter element must be replaced at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.TIPIf the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-
tles for an accurate reading.3. Remove the engine oil filler cap, and then
wipe the engine oil dipstick off with a clean
rag.
4. Insert the dipstick into the filler hole (without
screwing it in), and then remove it again to
check the oil level.
TIPThe engine oil should be between the minimum
and maximum level marks.5. If the engine oil is at or below the minimum
level mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
NOTICE: Be sure the engine oil is at the
correct level, otherwise engine damage
may result.
[ECB00851]
1. Engine oil filler cap
2. Engine oil dipstick
3. Maximum level mark
4. Minimum level mark
2
34 1
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8-12
86. Insert the dipstick into the oil filler hole, and
then tighten the engine oil filler cap.
To change the engine oil (with or without oil fil-
ter element replacement)
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the engine to collect
the used oil.
4. Remove the engine oil filler cap, and then re-
move the engine oil drain bolt and its gasket to
drain the oil from the crankcase.
TIPSkip steps 5–7 if the oil filter element is not being
replaced.5. Remove the oil filter element cover by remov-
ing the bolts, and then remove the oil filter el-
ement and the O-rings.
1. Engine oil drain bolt
2. Gasket
12
1. Oil filter element cover
2. Bolt
1 2
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8-13
8 6. Install a new oil filter element and new O-
rings.
TIPMake sure that the O-rings are properly seated.7. Install the oil filter element cover by installing
the bolts, and then tighten them to the speci-
fied torque.8. Install the engine oil drain bolt and its new
gasket, and then tighten the bolt to the speci-
fied torque.
9. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.
1. Oil filter element
2. O-ringTightening torque:
Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
2
2
Tightening torque:
Engine oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended oil:
See page 10-1.
Oil quantity:
Without oil filter element replacement:
1.25 L (1.32 US qt, 1.10 Imp.qt)
With oil filter element replacement:
1.35 L (1.43 US qt, 1.19 Imp.qt)
U33B71E0.book Page 13 Wednesday, August 10, 2011 9:01 AM