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EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1 Main switch ................................................ 4-1
Indicator light .............................................. 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-4
Clutch lever ................................................ 4-4
Brake lever ................................................. 4-5
Brake pedal ................................................ 4-5
Parking brake lever .................................... 4-6
Shift pedal .................................................. 4-7
Fuel tank cap .............................................. 4-7
Fuel ............................................................ 4-8 Fuel cock ....................................................4-9
Starter (choke) ..........................................4-11
Seat ..........................................................4-11
Adjusting the front shock absorber
assemblies ..............................................4-12
Adjusting the rear shock absorber assembly .................................................4-13
PRE-OPERATION CHECKS ..........................5-1 Fuel .............................................................5-3
Engine oil ....................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-3
Drive chain ..................................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1 Starting a cold engine .................................6-1
Starting a warm engine ...............................6-2
Shifting ........................................................6-3
Engine break-in ...........................................6-4
Parking ........................................................6-5U1BT62E0.book Page 1 Tuesday, April 19, 2011 7:06 PM
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4-1
4
EBU17733
INSTRUMENT AND CONTROL FUNCTIONS
EBU17760Main switch The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.
OFF
All electrical systems are off. The key can be re-
moved.
1. Main switch
OFF ON
1
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4-3
4
EBU18101Start switch“”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine.EBU18154Light switch “//OFF ”
Set this switch to “” to turn on the low beams
and the taillight. Set the switch to “” to turn on
the high beams and the taillight. Set the switch to
“ OFF ” to turn off all the lights.NOTICEECB00043Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it. (See page 8-35.)EBU18282Throttle lever Once the engine is running, pushing the throttle le-
ver will increase the engine speed. Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine will
return to an idle any time the throttle lever is re-
leased.
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
1. Throttle lever
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4-8
4
EBU18754Fuel Make sure there is sufficient gasoline in the tank.
WARNING
EWB02521Gasoline and gasoline vapors are extremely
flammable. To avoid fires and explosions and
to reduce the risk of injury when refueling, fol-
low these instructions.1. Before refueling, turn off the engine and besure that no one is sitting on the vehicle. Nev-
er refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel
tank filler hole. Stop filling when the fuel reach-
es the bottom of the filler tube. Because fuel
expands when it heats up, heat from the en-
gine or the sun can cause fuel to spill out of
the fuel tank.1. Fuel tank cap
1
1. Maximum fuel level
2. Fuel tank filler tube
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5-2
5
Rear brake
Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add specified brake fluid to
specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. 5-3, 8-22, 8-23, 8-25
Clutch
Check operation, and correct if necessary.
Lubricate cable if necessary.
Check lever free play, and adjust if necessary. 8-28
Throttle lever
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check lever free play, and adjust if necessary. 5-3, 8-21
Control cables Make sure that operation is smooth. Lubricate if necessary. 8-31
Drive chain
Check chain slack, and adjust if necessary.
Check chain condition. Lubricate if necessary. 5-4, 8-29, 8-31
Wheels and tires
Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary. 5-4
Shift pedal
Make sure that operation is smooth.
Correct if necessary. 8-33
Brake pedal
Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary. 8-33
Brake and clutch levers
Make sure that operation is smooth. Lubricate lever pivoting points if
necessary. 8-32
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switches
Check operation, and correct if necessary. 5-6
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5-6
5Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-
erly tightened.
EBU19850Instruments, lights and switches Check that all instruments, lights and switches are
working properly. Correct if necessary.
Front:
Manufacturer/model:DUNLOP/KT201
Size: AT20 x 7-10
Ty p e : Tu b e l e s s
Rear: Manufacturer/model:DUNLOP/KT205A
Size: AT 1 9 x 1 0 - 9
Ty p e : Tu b e l e s s
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8-7
8
14*Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
15 *Shock absorber as-
semblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary. √√√
16 *Steering shaft Lubricate with lithium-soap-based grease. √√√
17 *Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary. √√√√√
18 Engine oil
Change.
Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter ele-
ment
Replace. √√√
20 *Moving parts and
cables
Lubricate. √√√√
21 *Throttle lever
Check operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing. √√√√√
22 *Front and rear brake
switches
Check operation and correct if necessary. √√√√√
23 *Lights and switches
Check operation and correct if necessary.
Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1BT62E0.book Page 7 Tuesday, April 19, 2011 7:06 PM
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8-43
83. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
Tightening torques:Front wheel nut:45 Nm (4.5 m ·kgf, 33 ft· lbf)
Rear wheel nut: 45 Nm (4.5 m ·kgf, 33 ft· lbf)
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