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The top of the brake pedal should be positioned
40.0 mm (1.57 in) above the top of the frame as
shown. If the brake pedal is not positioned as spec-
ified, have a Yamaha dealer adjust it.
EBU24713Adjusting the parking brake free play The parking brake free play must be checked and,
if necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
Cable length
“A ” should measure 64 –68 mm
(2.52 –2.68 in). Adjust the parking brake free play
as follows. 1. Release the parking brake by moving the
parking brake lever to the right.
2. Fully loosen the locknut and the adjusting bolt at the rear brake caliper.
3. Slide the rubber cover back at the brake ca- ble.
4. Loosen the locknut.
5. Turn the adjusting nut on the brake cable in di- rection (a) to increase the cable length, and in
direction (b) to decrease it.1. Brake pedal height
1
1. Cable length “A”
2. Locknut
3. Adjusting bolt
1
3
2
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8
TIPIf the cable length cannot be adjusted to specifica-
tion, consult a Yamaha dealer.6. Tighten the locknut on the brake cable.
7. Slide the rubber cover to its original position.
8. Turn in the adjusting bolt at the rear brake cal-iper until it feels tight, then turn it out 1/8 turn
and tighten its locknut to the specified torque.
NOTICE: When tightening the locknut, hold the adjusting bolt with a wrench so
that it does not turn together with the lock-
nut.
[ECB00521]
WARNING
EWB02090Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustment
again.EBU24743Brake light switches The brake light, which is activated by the brake
pedal and brake lever, should come on just before
braking takes effect.
1. Rubber cover
2. Adjusting nut
3. Locknut
2
3
1(a) (b)
Tightening torque:
Locknut (rear brake caliper):16 Nm (1.6 m ·kgf, 12 ft· lbf)
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TIPIf the specified free play cannot be obtained as de-
scribed above or if the clutch does not operate cor-
rectly, have a Yamaha dealer check the internal
clutch mechanism.EBU26864Drive chain slack The drive chain slack should be checked before
each ride and adjusted if necessary.
To check the drive chain slack1. Place the ATV on a level surface.TIPWhen checking and adjusting the drive chain
slack, there should be no weight on the ATV and
all tires must be touching the ground.2. Move the ATV back and forth to locate the tightest portion of the drive chain, and then
measure the drive chain slack as shown. 3. If the drive chain slack is incorrect, adjust it as
follows.
To adjust the drive chain slack 1. Place the ATV on a level surface.
2. Loosen the rear wheel axle pinch bolts.
3. Insert a rod of a diameter of 8 mm (0.3 in) and a length of 10 cm (4 in) into one of the holes in
the drive chain tensioner as shown.
Drive chain slack: 45.0 –55.0 mm (1.77 –2.17 in)
1. Drive chain slack
1
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10
EBU25961
SPECIFICATIONS
Dimensions:Overall length:1625 mm (64.0 in)
Overall width: 1072 mm (42.2 in)
Overall height:
1040 mm (40.9 in)
Seat height: 730 mm (28.7 in)
Wheelbase: 1110 mm (43.7 in)
Ground clearance:
100 mm (3.9 in)
Minimum turning radius: 2900 mm (114 in)Weight:With oil and fuel:
150.0 kg (331 lb)Noise and vibration level:Noise level (77/311/EEC):YFM25RB 81.0 dB(A)@3500 r/min
A-weighted sound power level:
YFM25RB 93.0 dB(A)@3500 r/min
Vibration on seat (EN1032, ISO5008): YFM25RB Will not exceed 0.5 m/s ²
Vibration on handlebar (EN1032, ISO5008): YFM25RB Will not exceed 2.5 m/s ²
Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement: Forward-inclined single cylinder
Displacement:
249 cm ³
Bore × stroke:
74.0 × 58.0 mm (2.91 × 2.28 in)
Compression ratio: 9.50 : 1
Starting system:
Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:
YAMALUBE
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Specified brake fluid:DOT 4Rear brake:Type:
Disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
190 mm (7.5 in)Rear suspension:Type:Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 200 mm (7.9 in)Electrical system:Ignition system:
DC CDI
Charging system: AC magnetoBattery:Model:
YTZ7S Voltage, capacity:
12 V, 6.0 Ah
Headlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light: 12 V, 1.7 W × 1Fuse:Fuse:
15.0 AEBU30400For EUR only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
U1BT62E0.book Page 4 Tuesday, April 19, 2011 7:06 PM