TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ............................................3-4
Multi-function meter unit .................3-5
Handlebar switches ........................3-8
Clutch lever ...................................3-10
Shift pedal .....................................3-10
Brake lever ...................................3-11
Brake pedal ..................................3-11
Fuel tank cap ................................3-11
Fuel ...............................................3-12
Fuel tank breather/overflow hose ..........................................3-13
Catalytic converter ........................3-14
Rider seat .....................................3-14
Helmet holder ...............................3-15
Adjusting the shock absorber assembly ...................................3-16
Sidestand ......................................3-17
Ignition circuit cut-off system ........3-18 FOR YOUR SAFETY
–
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner ’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing the
panel ........................................... 6-8
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge ..... 6-9
Replacing the air filter element ..... 6-12
Checking the throttle grip free play ........................................... 6-13
Valve clearance ............................ 6-13
Tires ............................................. 6-13
Cast wheels .................................. 6-15
Adjusting the clutch lever free play ........................................... 6-15 Adjusting the brake lever free
play ........................................... 6-16
Brake light switches ..................... 6-17
Checking the front and rear brake pads .......................................... 6-17
Checking the brake fluid level ...... 6-18
Changing the brake fluid .............. 6-19
Drive belt slack ............................ 6-20
Checking and lubricating the cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-21
Checking and lubricating the brake and shift pedals .............. 6-21
Checking and lubricating the brake and clutch levers ............ 6-22
Checking and lubricating the
sidestand .................................. 6-23
Lubricating the swingarm pivots ........................................ 6-23
Lubricating the rear suspension ... 6-23
Checking the front fork ................. 6-24
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-26
Replacing the headlight bulb ....... 6-28
Replacing the tail/brake light bulb ........................................... 6-29
Replacing a turn signal light bulb ........................................... 6-30U26PE3E0.book Page 1 Tuesday, June 7, 2011 5:19 PM
DESCRIPTION
2-2
2
EAU10420
Right view
34
56
2
1
7
8
10
9
1. License plate light (page 6-30)
2. Tail/brake light (page 6-29)
3. Battery (page 6-25)
4. Seat lock (page 3-14)
5. Air filter element (page 6-12)
6. Fuel tank cap (page 3-11)
7. Rear brake fluid reservoir (page 6-18)
8. Engine oil filter cartridge (page 6-9)9. Rear brake light switch (page 6-17)
10.Brake pedal (page 3-11)U26PE3E0.book Page 2 Tuesday, June 7, 2011 5:19 PM
OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU16810
Tips for reducing fuel con-
sumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17023
0– 1000 km (0 –600 mi)
Avoid prolonged operation above 1/3
throttle. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11282]
1000 –1600 km (600– 1000 mi)
Avoid prolonged operation above 1/2
throttle. 1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10270
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
U26PE3E0.book Page 3 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
19*Front fork
Check operation and for oil leak-
age. √√√√
20 *Shock absorber as-
sembly
Check operation and shock ab-
sorber for oil leakage. √√√√
21 *Rear suspension re-
lay arm and con-
necting arm
pivoting points
Check operation. √√√√
Lubricate with lithium-soap-based
grease. √√
22 Engine oil
Change.
Check oil level and vehicle for oil
leakage. √√√√√√
23 Engine oil filter car-
tridge
Replace. √√√
24 *Front and rear brake
switches
Check operation. √√√√√√
25 Moving parts and
cables
Lubricate. √√√√√
26 *Throttle grip
Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. √√√√√
27 *Lights, signals and
switches
Check operation.
Adjust headlight beam. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
U26PE3E0.book Page 6 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU18680
TIP
Air filter This model ’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
Replace the brake hoses every four years and if cracked or damaged.
U26PE3E0.book Page 7 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4
–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU47112
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles.
4. Remove the engine oil filler cap, wipe the engine oil dipstick clean,
insert it back into the oil filler hole
(without screwing it in), and then
remove it again to check the oil lev-
el.
1. Spark plug gapSpark plug gap:0.8 –0.9 mm (0.031 –0.035 in)
Tightening torque: Spark plug:13 Nm (1.3 m ·kgf, 9.4 ft· lbf)
U26PE3E0.book Page 9 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6
TIPThe engine oil should be between the
minimum and maximum level marks.
5. If the engine oil is at or below theminimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
6. Insert the dipstick into the oil filler hole, and then tighten the oil filler
cap.
To change the engine oil (with or
without oil filter cartridge replace-
ment) 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 4 –6 if the oil filter cartridge is
not being replaced.4. Remove the oil filter cartridge with an oil filter wrench.
1. Engine oil filler cap
1. Engine oil dipstick
2. Maximum level mark
3. Minimum level mark
1
1
3
2
1. Engine oil drain bolt
2. Gasket
1. Oil filter wrench
2. Oil filter cartridge
1
2
1
2
U26PE3E0.book Page 10 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6
TIPAn oil filter wrench is available at a
Yamaha dealer.5. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.6. Install the new oil filter cartridgewith an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 7. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
8. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “ CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ ENERGY CONSERVING II ” or
higher.
Make sure that no foreign mate-
rial enters the crankcase.
1. O-ring
1. Torque wrench
2. Oil filter cartridgeTightening torque: Oil filter cartridge:17 Nm (1.7 m ·kgf, 12 ft· lbf)
Tightening torque: Engine oil drain bolt:43 Nm (4.3 m ·kgf, 31 ft· lbf)
1
2
Recommended engine oil: See page 8-1.
Oil quantity: Without oil filter cartridge replace-
ment:3.70 L (3.91 US qt, 3.26 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt, 3.52 Imp.qt)
U26PE3E0.book Page 11 Tuesday, June 7, 2011 5:19 PM