PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
19*Front fork
Check operation and for oil leak-
age. √√√√
20 *Shock absorber as-
sembly
Check operation and shock ab-
sorber for oil leakage. √√√√
21 *Rear suspension re-
lay arm and con-
necting arm
pivoting points
Check operation. √√√√
Lubricate with lithium-soap-based
grease. √√
22 Engine oil
Change.
Check oil level and vehicle for oil
leakage. √√√√√√
23 Engine oil filter car-
tridge
Replace. √√√
24 *Front and rear brake
switches
Check operation. √√√√√√
25 Moving parts and
cables
Lubricate. √√√√√
26 *Throttle grip
Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. √√√√√
27 *Lights, signals and
switches
Check operation.
Adjust headlight beam. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
U26PE3E0.book Page 6 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
EAU18751
Removing and installing the
panel The panel shown needs to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time the panel needs
to be removed and installed.
EAU19151
Panel A
To remove the panelRemove the bolt, and then pull the pan-
el off as shown.To install the panel
Place the panel in the original position,
and then install the bolt.
EAU19642
Checking the spark plugs The spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced.
1. Panel A
1
1. Bolt
1
Specified spark plug:
NGK/CPR7EA-9
U26PE3E0.book Page 8 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4
–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU47112
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles.
4. Remove the engine oil filler cap, wipe the engine oil dipstick clean,
insert it back into the oil filler hole
(without screwing it in), and then
remove it again to check the oil lev-
el.
1. Spark plug gapSpark plug gap:0.8 –0.9 mm (0.031 –0.035 in)
Tightening torque: Spark plug:13 Nm (1.3 m ·kgf, 9.4 ft· lbf)
U26PE3E0.book Page 9 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
9. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.NOTICE
ECA10401
If the oil level warning light flickers
or remains on even if the oil level is
correct, immediately turn the engine
off and have a Yamaha dealer check
the vehicle.10. Turn the engine off, wait a few min- utes until the oil settles, and then
check the oil level and correct it if
necessary.
EAU47080
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
To replace the air filter element1. Remove the air filter case cover by removing the bolts.
2. Pull the air filter element out. 3. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]
4. Install the air filter case cover by in- stalling the bolts.
1. Bolt
2. Air filter case cover1 2
1
1. Air filter element
1
U26PE3E0.book Page 12 Tuesday, June 7, 2011 5:19 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
6
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel 1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
1. Auxiliary light bulb
1
U26PE3E0.book Page 32 Tuesday, June 7, 2011 5:19 PM
INDEXAAir filter element, replacing ................... 6-12
Auxiliary light bulb, replacing ................ 6-31BBattery................................................... 6-25
Brake and clutch levers, checking and lubricating ........................................... 6-22
Brake and shift pedals, checking and lubricating ........................................... 6-21
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ............................................ 3-11
Brake lever free play, adjusting............. 6-16
Brake light switches .............................. 6-17
Brake pedal ........................................... 3-11CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever ........................................... 3-10
Clutch lever free play, adjusting ............ 6-15DDimmer switch ........................................ 3-9
Drive belt slack...................................... 6-20EEngine break-in ....................................... 5-3
Engine oil and oil filter cartridge .............. 6-9
Engine stop switch .................................. 3-9
Engine trouble warning light.................... 3-5FFront and rear brake pads, checking .... 6-17
Front fork, checking .............................. 6-24
Fuel ....................................................... 3-12
Fuel consumption, tips for reducing ........ 5-3 Fuel level warning light ........................... 3-4
Fuel tank breather/overflow hose ......... 3-13
Fuel tank cap ........................................ 3-11
Fuses, replacing ................................... 6-26
HHandlebar switches ................................ 3-8
Hazard switch ......................................... 3-9
Headlight bulb, replacing ...................... 6-28
Helmet holder ....................................... 3-15
High beam indicator light ........................ 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-18
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-5
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-30MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ......................... 3-5NNeutral indicator light .............................. 3-4OOil level warning light.............................. 3-4PPanel, removing and installing................ 6-8
Parking ................................................... 5-4
Part locations .......................................... 2-1Pass switch ............................................. 3-9
RRear suspension, lubricating ................. 6-23
RESET switch ....................................... 3-10
Rider seat .............................................. 3-14SSafety information ................................... 1-1
SELECT switch ....................................... 3-9
Shifting .................................................... 5-2
Shift pedal ............................................. 3-10
Shock absorber assembly, adjusting .... 3-16
Sidestand .............................................. 3-17
Sidestand, checking and lubricating...... 6-23
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch.............................................. 3-9
Steering, checking................................. 6-24
Storage.................................................... 7-3
Supporting the motorcycle .................... 6-32
Swingarm pivots, lubricating ................. 6-23TTail/brake light bulb, replacing .............. 6-29
Throttle grip and cable, checking and
lubricating ........................................... 6-21
Throttle grip free play, checking ............ 6-13
Tires ...................................................... 6-13
Tool kit..................................................... 6-2
Troubleshooting .................................... 6-33
Troubleshooting chart ........................... 6-34
Turn signal indicator light ........................ 3-4
Turn signal light bulb, replacing ............ 6-30
Turn signal switch ................................... 3-9
U26PE3E0.book Page 1 Tuesday, June 7, 2011 5:19 PM